Ultrasonic Welding yana amfani da High & raƙuman ruwa sun watsa zuwa saman abubuwa biyu da za a welded. A karkashin matsin lamba, saman abubuwa biyu rub da juna don samar da kara tsakanin yadudduka kwayoyin.
Ultrasonic Welding yana amfani da ultrasonic janareta don canza 50/60 hz na yanzu zuwa cikin 15, 20, 30 ko 40 khz lantarki makamashi. Siffar da aka canza - Mita mai lantarki ta sake canzawa zuwa motsi na inji guda ɗaya ta hanyar mai canzawa ta hanyar sanya na'urorin ƙera wanda zai iya canza amplitude. Shugaban Welding yana watsa ƙarfin ƙarfin da aka karɓi makamashi zuwa ga haɗin gwiwa na aikin da za a welded. A cikin wannan yanki, ƙarfin rawar jiki yana canzawa zuwa makamashi mai zafi ta hanyar tashin hankali, yana narkar da filastik. Duban dan tayi za'a iya amfani da shi ba kawai don wallen thelthoppalics mai wahala, amma kuma don aiwatar da yadudduka da fina-finai.
Babban kayan aikin da aka haɗa da tsarin walding na ultrasonic, transducer / ƙaho / ƙaho kansa kai tsararru, mold da firam.
Linear Vibration Weeltion amfani da zafi mai zafi da aka samar a farfajiyar lambar biyu da za a welded narke filastik. Makamashi da thereral ya fito ne daga motsi na motsa jiki a wani farfajiya tare da wasu ƙaura ko amplitude a ƙarƙashin wani matsi. Da zarar an cimma matsara na walda, rawar jiki za ta tsaya, yayin da wani adadin matsin lamba zai zama har yanzu ana yin wasu adadin wuraren da zasu dace da shi, ta haka ne yake haifar da ƙaƙƙarfan hannu.
Welding na orbital vICTER WESLENGING shine hanyar walda wanda ke amfani da ƙarfin zafi. A lokacin walding na orbital ta lalata welding, babban aiki na sama yana yin motsi na Orgital - motsi madauwari a cikin dukkan kwatance - a tsayayyen gudu. Motsa na iya samar da makamashi mai zafi, yana haifar da irin nauyin sassan filayen filastik guda biyu don isa ga mai narkewa. Da zarar filastik ya fara narke, motsi ya tsaya kuma an kunna shi na welded rabo daga cikin ma'aikatun biyu kyaida da haɗin gwiwa. Dandali kananan matsar da matattarar za su haifar da ƙarancin yanayin aikin, da kuma motsa jiki har zuwa inci 10 a diamita na diamita.
Ultrasonic Welding Ka'idar Welding
Lokacin da ultrasonic raƙuman ruwa suna aiki a kan lambar shakatawa na Thermoplastastriks, za su samar da dubun dubatar High - matsanancin tashin hankali a sakan. Wannan babban matsayi - matsanancin matsanancin isasshen amplitude yana watsa makamashi na ultrasonic zuwa yankin da ke cikin welding. Tunda yanki mai walƙiyar shine sautin juriya a kan zanen walding yana da yawa, don haka yanayin zafi na gida zai faru. Kuma saboda matalautan zafi na matalauta, ba za a iya watsa shi cikin lokaci da kuma tara a cikin Welding yankin ba, yana haifar da saman hanyoyin biyun don narke da sauri. Bayan an yi amfani da wata matsin lamba, sai su fishiya a daya. Lokacin da raƙuman ruwa na ultrasonic suna tsayawa suna aiki, bari matsa lamba na ɗan ƙaramin seconds don ƙarfafa sarkar don cimma burin walwala. Ingancin welding na ultrasonic filastik ya dogara da abubuwa guda uku: amplitude na weldducer welding kai, matsin lamba da kuma waldi. Ana iya gyara lokacin waldi da kuma yanayin kai na kai, kuma ana tantance amplitude da mai canzawa da ƙaho. Akwai darajar da ta dace don hulɗa na waɗannan uku. Lokacin da makamashi ya wuce darajar da ta dace, adadin filastik zai kasance babba kuma abu mai laushi zai zama mai sauƙin lalacewa; Idan makamashi karami ne, ba zai zama mai sauƙi ba wanda aka sani da ƙarfi, kuma an nemi matsin lamba ba zai iya zama babba. Wannan matsin lamba mafi kyau shine samfurin gefen gefen da aka sanya da kuma mafi kyawun matsin lamba a gefen 1mm na gefen.
Ultrasonic Girma
Ka'idar welding na ultrasonic shine hanya ta musamman wacce ke amfani da makamashi na raɗaɗi a mitar mitafan ta ultrasonic don haɗawa da karancin karsimaki ko resimilari. Lokacin da ƙarfe yake gudana na ultrasonic, baya isar da halin yanzu zuwa ga kayan aikin, kuma ba ya amfani da babban hoto - tushen zafin zafin. Yana kawai canza ƙarfin ƙarfin da ke cikin wayar da ke cikin aikin tashin hankali, makamashi nakasassu da ƙarancin zafin jiki a ƙarƙashin matsin lamba. . Bangaren ƙarfe tsakanin gidajen abinci mai ƙarfi ne mai ƙarfi - yanayin da aka samu ba tare da narke karfe ba. Saboda haka, ya yi yadda ya kamata a rinjayi abubuwan da ke cikin fannoni da hadawa da iskar shaka yayin tsananin walwala. Ultrasonic Welding na'ura na'ura wayar ba zai iya yin guda ɗaya ba - Points, da yawa Welding da gajeriyar suttura kamar jan ƙarfe, azurfa, aluminium da nickel. Ana iya amfani dashi sosai a cikin sanannun bayyanar da tausayinka, fis, kayan aikin kayan abinci na lantarki, da shafuka.
Riba
- Abbuwan amfãni na welding na ultrasonic filastik: saurin saurin sauri, ƙarfin walƙumiya da kuma secking mai kyau;
Sauya tsarin welding / bonding na gargajiya, yana da tsada, tsabta da gurbata - kyauta kuma ba zai lalata aikin kayan ba;
Tsarin walda yana da kwanciyar hankali, kuma duk sigogi na waldi za'a iya sa ido kuma ana sanya ido ta hanyar tsarin software. Da zarar an gano laifi, yana da sauƙin magance da kuma ci gaba.
- Abvantbuwan fa'idodi na ultrasonic karfe weelding: 1) kayan walda baya narkewa kuma bashi da ƙarancin kayan ƙarfe. 2) bayan waldi, aya da ke bayarwa yana da kyau da kuma juriya mai daidaitaccen abu ne sosai ko kusan sifili. 3) Abubuwan da ake buƙata don farjin ƙarfe na welding sun yi ƙasa, kuma ana iya wallafe-kadawa biyu da mara amfani. 4) Welding lokacin ne takaice kuma babu murhu, an buƙata gas ko mai sayar da abinci. 5) waldi ba tare da fyaɗa ba, ƙaunar muhalli da aminci.
Kayan aiki
1), ni - Baturi NI - Baturi Niickel raga da nickel zanen gado narke tare da juna da nickel zanen gado narke da juna. 2) Don batirin lithium da kuma kayan kwalliyar polymer, tebur na nama da narkewa narke tare da juna, da kuma zanen gado na aluminum narke narke da juna. 3) Fuse su fuse tare da juna kuma samar da wayoyi daya ko fiye da juna. 4) Wayoyi da kayan haɗin lantarki daban-daban, lambobin sadarwa, da masu haɗin suna tare tare. 5) Fuskar da motsinta na manyan human zafi, musayar zafi, da kuma saƙar zuma da kayan aikin gida da kayan aiki. 6), hulɗa na yanzu kamar swillomagnetic Switches da bashin ba su canzawa, da kuma haɓakar haɓakar dissimilar karfe. 7), seloing da kuma yankan bututun ƙarfe don sanya su mai hana ruwa da iska.
Mawuyacin aiki
Ga dukkan kasuwannin aikace-aikace, waldi mai walwala ya sami nasara daga dukkan rayuwar rayuwa don amfaninta na musamman - Azumi, mai tsada, mai tsabta da ƙarfi.
- AutRobile: (masana'antu sufuri) Wavel na sufuri na ultrasonic za su iya sarrafawa ta shirye-shiryen kwamfuta don gano babban aiki, da sauransu, ana amfani da fitilu, welds, walda, walda yana ƙara amfani da shi don masu tunani.
- Kayan aikin gida: tare da daidaitattun abubuwan da suka dace, ana iya amfani da shi na fitila mai ƙarfi, da sauran 'yan ƙasa mai haske, da sauransu.
- Kawasaki: Sealing na Hoses da Haɗin kaset na musamman.
- Masana'antu mai ma'ana: Saboda amfani da fasahar ultrasonic, samfuran suna da tsabta, ingantaccen abubuwa ko wasu kayayyakin samari kuma suna inganta haɓakar masana'antu a kasuwa.
- Wutar lantarki: Yi amfani da ƙirar bayani mai sarrafa kansa don ba masu amfani don cimma manyan - sikelin tsari yayin tabbatar da bukatun ingancin kaya.
- Sauran ayyukan kasuwanci: daga kayan aikin sadarwa, masana'antar komputa, kayan aiki zuwa kayan sauti da samfuran bidiyo, ana iya amfani da kayan aikin ultrasonic.
Lokacin Post: 2023 - 10 - 09 15:09:11