20KHz Ultrasonic Liquid Treatment Processor for Aluminum

In the advanced realm of metal processing, the introduction of ultrasonic technology has marked a revolutionary leap towards enhancing the quality and consistency of metals, particularly in their liquid form. At Hanstyle, we are at the forefront of this innovation with our High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor, specially designed for Liquid Aluminum Treatment. This state-of-the-art ultrasonic liquid treatment system is engineered to fundamentally transform the solidification process of metals, ensuring an unmatched level of precision and quality in the final product.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The traditional process of metal solidification often results in the formation of coarse columnar crystals, accompanied by significant macro and microsegregation issues. These imperfections not only undermine the physical properties of the metal but also its aesthetic appeal and workability. Our advanced ultrasonic liquid treatment technology addresses these challenges head-on. By introducing high-frequency ultrasonic vibrations into the molten metal, the solidification structure undergoes a dramatic transformation. The once coarse columnar crystals evolve into uniform and remarkably fine equiaxed crystals. This change is not merely superficial; it marks a profound improvement in the metal's internal structure, significantly reducing segregation and enhancing its overall integrity and performance. Leveraging ultrasonic liquid treatment in the metal solidification process brings a host of benefits. The uniformity and fineness of the equiaxed crystals contribute to a more homogenous material composition, which, in turn, enhances the mechanical properties of the metal. Improved strength, ductility, and resistance to fatigue and cracking are just a few of the advantages. Furthermore, this technology drastically improves the efficiency of the melting process itself, reducing energy consumption and processing time, which are critical factors in the cost-effective production of high-quality metals. At Hanstyle, our Ultrasonic Metal Melt Processor is not just a piece of equipment; it's a gateway to the future of metal processing, where efficiency, quality, and sustainability go hand in hand.