20KHz Ultrasonic Metal Processor - Optimize Liquid Aluminum

In the revolutionary domain of metal processing, the advent of ultrasonic technology has been a beacon of innovation. Hanstyle's 20KHz Industrial Ultrasonic Metal Melt Processor stands at the forefront of this technological leap, particularly in the treatment of liquid aluminum. This cutting-edge device is ingeniously designed to harness ultrasonic waves, elevating metal treatment processes to unparalleled levels of efficiency and effectiveness.

Introduction:

---

In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

---

1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

---

Specifications:

---

Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

---

Advantage:

---

1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

3. ---

Payment & Shipping:

---

Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The core principle of Hanstyle's processor echoes the meticulous application of high-frequency ultrasonic vibrations during metal solidification. This strategic intervention transforms the conventional solidification trajectory, transitioning from the typically coarse columnar crystals to a substantially more refined and uniformly distributed equiaxed crystal structure. The implications of such a transformation are profound, notably in terms of the macro and micro segregation of metals. The processor ensures a markedly improved segregation, which, in essence, enhances the structural integrity and the functional attributes of the metal being treated. Incorporating this processor into the treatment of liquid aluminum not only serves to refine the metal's structural properties but also significantly optimizes the extraction process of key elements, such as caffeine, from the metal matrix. The uniform distribution and fine granularity achieved through ultrasonic treatment enhance the metal's reactive surface area, thereby facilitating a more efficient extraction process. This is particularly pertinent in industries where the precision and purity of extracted components, like caffeine, are paramount. The 20KHz Industrial Ultrasonic Metal Melt Processor, therefore, represents not just a tool for enhancing metal treatment processes but also a pivotal innovation in optimizing the extraction of crucial elements within the industrial domain.