Sonicator Homogenizer for Efficient Metal Processing
Introduction:
|
In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.
The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect. |
 |
Application:
- 1. High strength aluminum alloy and magnesium alloy casting
2. Production of aluminum and magnesium alloy bars and plates
3. Crystallization degassing of various alloy materials, motor rotors, etc
4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.
Demonstration Of The Working Performance:
Specifications:
|
Model |
H-UMP10 |
H-UMP15 |
H-UMP20 |
|
Frequency |
20 ± 1 KHz |
||
|
Power |
1000VA |
1500VA |
2000VA |
|
Input Voltage |
220±10%(V) |
||
|
Maximum bearing temperature |
800℃ |
||
|
Probe Diameter |
31mm |
45mm |
45mm |
Ultrasonic Vibrator Reference Size
 |
Advantage:
-
1. High temperature resistance: the maximum bearing temperature is 800 ℃.
2. Easy installation: fixed by flange connection.
3. Corrosion resistance: use high-strength titanium alloy tool head.
4. High power: the maximum power of a single radiant head can reach 3000W.
- Comments From Clients：
Payment & Shipping:
| Minimum Order Quantity | Price（USD） | Packaging Details | Supply Ability | Delivery Port |
|
1 Piece |
2100~6000 |
normal export packaging | 50000pcs | Shanghai |
Understanding the critical impact of solidification structures on metal quality, our sonicator homogenizer acts at the molecular level. Traditionally, the cooling process of metals results in coarse columnar crystals which can compromise the integrity and performance of the material. However, by integrating ultrasonic waves during the solidification stage, our technology ensures a dramatic shift from these coarse structures to uniform and fine equiaxed crystals. This notable improvement in crystal structure is not just superficial; it plays a pivotal role in enhancing the material's mechanical properties, including its strength, ductility, and resistance to wear and tear. Moreover, the implementation of our sonicator homogenizer addresses one of the long-standing challenges in metal processing: macro and micro segregation. Segregation, or the uneven distribution of alloying elements and impurities, can significantly diminish the quality of the final product. Our ultrasonic metal melt processor, through the application of high-frequency ultrasonic vibrations, promotes a more homogenous alloy mixture and distribution. This process not only refines the metal's internal structure but also optimizes its chemical uniformity, paving the way for superior quality metals that meet and exceed industry standards.