** Precision 20KHz Ultrasonic Cutter for Tire Industry
Introduction:
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Ultrasonic rubber cutting principle is through the ultrasonic generator 50 / 60Hz current into 20,30 or 40kHz power. The converted high frequency electrical energy is again converted into mechanical vibrations of the same frequency by means of transducers, which are then transmitted to the cutter through a set of amplitude modulator means which can vary the amplitude. The cutter transmits the received vibration energy to the cutting surface of the workpiece to be cut, in which the vibration energy is cut by activating the molecular energy of the rubber and opening the molecular chain. Particularly impressive are the variety of plastics that can be processed through Hanspire Automation ultrasonic rubber cutter. They range from delicate foils with minimal thickness to highly elastic materials that require a very sharp knife to hard and brittle materials.
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Traditional cutting uses a knife with a sharp cutting edge, which concentrates very large pressure on the cutting edge and presses against the material being cut. When the pressure exceeds the shear strength of the material being cut, the molecular bond of the material is pulled apart, thereby achieving cutting. Therefore, the cutting effect of soft and elastic materials is not good, and it is more difficult for viscous materials. Comparing with traditional cutting, ultrasonic cutting is the use of ultrasonic energy to locally heat and melt the material being cut to achieve the purpose of cutting the material. It can easily cut resin, rubber, non-woven fabric, film, various overlapping composite materials and food. The principle of the ultrasonic cutting machine is completely different from the traditional pressure cutting.
Application:
It can easily cut resin, rubber, non-woven fabric, film, various overlapping composite materials. With our ultrasonic cutting solutions, wool materials used for covers or upholstery can be quickly and accurately cut and sealed. It has been widely used for tire rubber parts, such as tread, nylon, sidewall, apex etc.
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Demonstration Of The Working Performance:
Specifications:
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Model No: |
H-URC40 |
H-URC20 |
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Frequency: |
40Khz |
20Khz |
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Blade Width(mm): |
80 |
100 |
152 |
255 |
305 |
315 |
355 |
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Power: |
500W |
800W |
1000W |
1200W |
1500W |
2000W |
2000W |
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Blade material: |
High Quality Steel |
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Generator Type: |
Digital type |
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Power supply: |
220V/50Hz |
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Advantage:
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1. High cutting precision, no deformation of rubber compound.
2. Good surface finish and good bonding performance.
3. Easy to apply to automated production.
4. Fast speed, high efficiency, no pollution.
5. Cross-cutting and slitting methods are available.
6. No deformation after cutting;cutting surface is very smooth.
7. Connect with PLC robotic arm to work.
- Comments From Clients：
Payment & Shipping:
| Minimum Order Quantity | Price（USD） | Packaging Details | Supply Ability | Delivery Port |
| 1 Unit | 980~4990 | normal export packaging | 50000pcs | Shanghai |
At the heart of this innovation lies the ultrasonic cutting principle. Traditional cutting methods often fall short when dealing with the robust and resilient materials used in tire manufacturing. Enter the 20KHz Ultrasonic Cutter - a game changer transforming 50/60Hz current into an ultrasonic frequency of 20, 30, or 40kHz. This frequency is then channeled through a specialized cutting blade, allowing for clean, precise cuts without the drawbacks commonly associated with conventional cutting tools. This method not only ensures remarkable accuracy but also significantly reduces material wastage, a critical factor in sustainable manufacturing practices. What sets our 20KHz Ultrasonic Cutter apart is its unmatched proficiency in cutting through rubber and composite materials with unparalleled speed and precision. The ultrasonic vibrations create a nearly frictionless cutting surface, preventing material deformation and ensuring a smooth, clean-cut edge every time. This process is particularly beneficial for the intricate patterns and designs demanded in high-performance tires, where every millimeter matters. Additionally, the ultrasonic technique minimizes heat generation, preserving the integrity of the rubber compounds and ensuring the highest quality end product. With the 20KHz Ultrasonic Cutter, manufacturers can achieve faster production times, reduced downtime due to tool wear, and an overall more efficient operation, solidifying their place in the competitive landscape of the tire industry.