Ultrasonic Probe Sonicator for Liquid Aluminum - Hanstyle

In the cutting-edge field of metal processing, the introduction of ultrasonic technology has marked a significant leap forward, particularly with the advent of the Ultrasonic Probe Sonicator by Hanstyle. Designed for the meticulous treatment of liquid aluminum, this high-efficiency 20KHz industrial ultrasonic metal melt processor stands at the forefront of innovation, catering to the intricate demands of today's dynamic metal treatment industry. The core principle of this sophisticated device revolves around the utilization of ultrasonic waves to influence the metal solidification process, a technique that has proven invaluable in the manipulation of metal structures at both macro and micro levels. When ultrasonic vibration is applied to molten metal, it induces a transformation in the solidification structure, shifting it from a coarse columnar crystal formation to a uniformly dispersed, fine equiaxed crystal. This alteration not only significantly refines the grain structure of the metal but also markedly reduces segregation within the metal matrix, paving the way for the production of metals with superior mechanical properties and enhanced reliability.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

Delving deeper into the operational mechanics of the Ultrasonic Probe Sonicator, we uncover its intrinsic ability to generate ultrasonic waves at a frequency of 20KHz, a specification meticulously chosen to optimize the treatment of liquid aluminum. This frequency ensures the maximization of sonication effects, including cavitation and acoustic streaming within the molten metal. These phenomena are critical to achieving the desired alteration in the solidification process, contributing to the homogenization of the metal alloy and the eradication of impurities and entrapped gases. The result is a metal product that excels in quality, possessing improved castability, enhanced thermal and electrical conductivity, and superior mechanical attributes, making it ideal for a wide array of industrial applications where quality and precision are paramount. Moreover, the integration of ultrasonic technology in metal processing, epitomized by the Ultrasonic Probe Sonicator, signifies a significant stride towards sustainable manufacturing practices. This technology not only elevates the quality of the end product but also promotes energy efficiency and reduces waste, aligning with the global mandate for environmental responsibility. The Hanstyle Ultrasonic Probe Sonicator thus emerges not only as a tool for advancing the metallurgical industry but also as a beacon of innovation, leading the way towards a more sustainable and quality-driven future in metal processing.