Ultrasonic Metal Melt Processor: Master of Chemical Materials Dispersing

In the intricate world of metal fabrication and processing, the quest for perfection in material characteristics is relentless. Hanspire stands at the forefront of this technological voyage with our cutting-edge High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor, a beacon for industries demanding unparalleled precision in liquid aluminum treatment. This innovative solution is engineered to revolutionize the treatment process by embedding the principle of ultrasonic vibration into the heart of metal solidification.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The journey from raw metal to refined product is fraught with challenges, chief among them being the battle against coarse columnar crystals and the pervasive issue of macro and micro segregation. Our ultrasonic metal melt processor addresses these challenges head-on, harnessing the power of high-frequency ultrasonic waves to disperse chemical materials with unmatched efficiency. By introducing ultrasonic vibration into the molten metal, the processor catalyzes a remarkable transformation. The once coarse columnar crystal structure is refined into a uniform and fine equiaxed crystal, heralding a new era of metal purity and structural integrity. This fundamental change not only enhances the aesthetic appeal of the finished product but also elevates its mechanical properties to new heights, ensuring that the end products can withstand the rigors of their applications. But the benefits of our ultrasonic processor extend far beyond just structural refinement. In the realm of chemical materials dispersing, our processor excels, offering a dual advantage that is unparalleled in the industry. First, it ensures a homogeneous distribution of chemical elements throughout the metal, a critical factor in achieving consistent material properties. Second, it significantly mitigates macro and micro segregation, a common ailment in traditional metal processing that can lead to weak spots and inconsistencies in the final product. By choosing Hanspire’s High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor, you are not just opting for a piece of equipment; you are embracing a holistic solution that promises to elevate your liquid aluminum treatment process to levels of efficiency and efficacy previously thought unattainable. Welcome to the future of metal processing, where excellence is not just pursued but achieved through innovation and technological prowess.