Enhance Liquid Aluminum Treatment with Water-Oil Emulsification Processor

In the technological age where precision and efficiency dictate the pace of the industrial sector, Hanspire introduces its groundbreaking High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor for Liquid Aluminum Treatment. This avant-garde equipment is the linchpin in transforming conventional metal solidification processes, employing the innovative technique of water-oil emulsification to achieve results previously deemed unattainable.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

At the heart of our ultrasonic metal melt processor lies the capability to profoundly modify the crystalline structure of metals during solidification. Traditional methods often result in coarser, columnar crystals that can compromise the integrity and performance of the metal. Our solution? The introduction of ultrasonic vibrations. This sophisticated approach disrupts the normal solidification pathway, encouraging the formation of uniformly distributed, fine equiaxed crystals. The result is a significant enhancement in the microstructural homogeneity of the metal, addressing and ameliorating the common issues of macro and micro segregation. Beyond the sheer technical prowess of our processor, the application of water-oil emulsification stands as a testament to Hanspire's commitment to innovation. This method not only facilitates a more controlled and refined treatment process but also contributes to the environmental sustainability efforts within the industry. By optimizing the use of resources and improving the quality of metal treatments, we are proud to offer a solution that not only meets the evolving needs of the industrial sector but does so with an eye towards the future. With our Ultrasonic Metal Melt Processor, Hanspire is setting new standards in metal processing, ensuring that our clients are equipped with the tools needed to thrive in an increasingly competitive landscape.