20KHz Ultrasonic Metal Processor for Chemical Materials Dispersing

Harnessing the Power of Ultrasonics for Enhanced Metal Processing In the innovative landscape of industrial metal processing, Hanstyle introduces a groundbreaking solution designed to transform the treatment of liquid aluminum – the High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor. This state-of-the-art system is engineered to leverage the potent effects of ultrasonic vibrations, setting a new benchmark in the domain of chemical materials dispersing. The integration of ultrasonics into metal solidification processes marks a pivotal shift from traditional methodologies, offering a pathway to achieving an unparalleled uniformity in metal structures and composition.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

At the core of the Ultrasonic Metal Melt Processor's operation is the principle of ultrasonic cavitation and dispersion. When applied to liquid aluminum, the ultrasonic vibrations generate minute, high-energy cavities within the melt. These cavities collapse with tremendous force, facilitating the dispersion of chemical materials at a molecular level. This process not only ensures a more homogenous distribution of elements within the melt but also contributes significantly to the refinement of the metal's microstructure. The transition from coarse columnar crystals to a fine, equiaxed crystal formation is a testament to the processor's efficacy in enhancing material properties. As a result, users can anticipate a marked improvement in the macro and micro segregation of metals, culminating in products that exhibit superior strength, durability, and performance characteristics. Emphasizing efficiency and sustainability, the Ultrasonic Metal Melt Processor is designed to meet the rigorous demands of industrial metal processing. Its application in the treatment of liquid aluminum embodies a commitment to advancing the field of chemical materials dispersing. Through meticulous engineering and innovative ultrasonic technology, Hanstyle aims to empower businesses with the ability to produce metals of exceptional quality. The processor's contribution to streamlining solidification processes, reducing material wastage, and elevating the overall quality of metal products underscores its pivotal role in shaping the future of industrial metal processing. For companies striving to achieve excellence in metal production, Hanstyle's Ultrasonic Metal Melt Processor emerges as an indispensable tool, promising a new era of efficiency, quality, and innovation in metal treatment technologies.