20KHz Ultrasonic Cell Homogeniser for Liquid Aluminum - Hanstyle

In the intricate realm of metal processing, the quest for perfection in the solidification structure of metals has been long-standing. Hanstyle's cutting-edge 20KHz Industrial Ultrasonic Metal Melt Processor emerges as a pioneering solution, explicitly engineered for the treatment of liquid aluminum. This device is more than just a machine; it's an innovation that promises to redefine the standards of metal treatment. By integrating ultrasonic vibration into the metal solidification process, it marks a significant departure from the traditional coarse columnar crystallization to a remarkably uniform and fine equiaxed crystal structure.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The principle behind this transformation lies in the unique application of ultrasonic cell homogenisation. When liquid metal begins to solidify, the introduction of ultrasonic waves disrupts the usual formation of crystals. This disruption leads to a more homogenized microstructure, significantly refining the macro and micro segregation within the metal. The result? A product that not only exhibits superior structural integrity but also enhanced physical properties. This technological leap, facilitated by the 20KHz Industrial Ultrasonic Metal Melt Processor, sets a new benchmark in the field of metal processing, offering unprecedented levels of efficiency and quality. Delving deeper, the sophistication of this device lies in its ability to meticulously control the application of ultrasonic energy to the metal. This precision ensures that the energy is distributed evenly, thereby preventing the formation of hot spots and ensuring a consistent treatment across the entire metal mass. The ramifications of this are profound, offering a pathway to not only improving the quality of metal products but also to unlocking new potential in their application. As industries worldwide strive for materials that can withstand more extreme conditions and deliver superior performance, Hanstyle's 20KHz Industrial Ultrasonic Metal Melt Processor stands out as an essential tool in the pursuit of excellence in metal processing. With its promise of efficiency, uniformity, and enhanced material properties, it is not just an investment in a machine but a step towards the future of metal processing.