** 20KHz Ultrasonic Processor for Enhanced Metal Solidification

** In the rapidly evolving industrial sector, the quest for efficiency and quality in metal processing has led to the adoption of advanced technologies such as ultrasonic processing. At the forefront of this revolution is Hanstyle's High-Efficiency 20KHz Ultrasonic Metal Melt Processor, a groundbreaking solution designed specifically for the treatment of liquid aluminum and other metals. This ultrasonic processor stands out by transforming traditional metal treatment approaches, setting new benchmarks for quality and efficiency.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

Ultrasonic processing technology leverages high-frequency sound waves to induce vibrations within metal melts. This method has been pinpointed as a transformative approach to metal solidification processes. The core advantage of incorporating ultrasonic vibrations lies in its capacity to refine the metal's solidification structure significantly. Traditionally, metals solidify forming coarse columnar crystals, which can be detrimental to the material's mechanical properties and overall reliability. The introduction of ultrasonic waves into the liquid metal alters this trajectory dramatically. It encourages the formation of uniform and fine equiaxed crystals, a structure markedly superior in terms of strength, ductility, and uniformity. But the benefits of using Hanstyle's ultrasonic processor extend beyond just the microstructural enhancements. One of the perennial challenges in metal processing is the macro and micro segregation of elements, a phenomenon that can severely impair the metal's performance in practical applications. The ultrasonic processor addresses this issue head-on, facilitating a more homogenous distribution of alloying elements and impurities within the melt. This not only improves the quality of the metal but also enhances its performance characteristics, making it more suitable for a wide range of industrial applications. By integrating Hanstyle's state-of-the-art ultrasonic metal melt processor into your production line, you're not just optimizing the solidification process; you're redefining the standards of what's possible in metal processing, ensuring your products stand out in a competitive market.