Transformative Homogenizer Mixer for Metal Processing

In the realm of industrial metal processing, the quest for perfection in material treatment stands paramount. At Hanspire, we present to the world a game-changer within this domain—the High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor, a pinnacle of innovation designed for the meticulous treatment of liquid aluminum. Central to its operation, this device leverages the power of ultrasonic vibrations to transcend traditional boundaries of metal solidification, thereby offering an unmatched caliber of homogenization and quality.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

At the heart of this groundbreaking technology lies the homogenizer mixer, a component that transforms the entire crystallization process. Unlike the conventional coarse columnar crystals typical of untreated metal, the application of ultrasonic technology through our device refines the metal’s structure into a uniform, fine equiaxed crystal. This not only enhances the aesthetic appeal of the metal but significantly elevates its mechanical properties by mitigating macro and micro-segregation. The result is a product that boasts superior durability, reliability, and performance across a myriad of industrial applications. Our dedication to advancing the field of metal treatment has led to the creation of a homogenizer mixer that not only addresses the challenges faced in liquid aluminum processing but also sets a new standard for efficiency and quality. By integrating our sophisticated ultrasonic vibration technology, we ensure that each particle of metal is exposed to a consistent level of treatment, resulting in an unparalleled uniformity that traditional methods simply cannot achieve. Whether it's for aerospace, automotive, or consumer electronics applications, Hanspire's High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor stands ready to redefine the standards of metal processing, delivering a product that is truly in a class of its own.