Advanced 20KHz Chemical Homogenizer for Metal Processing

In the intricate world of industrial metal processing, achieving a uniformly structured and finely crystallized metal output is often the benchmark for quality and efficiency. Hanspire is at the forefront of revolutionizing this process with its High-Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor, a state-of-the-art chemical homogenizer tailored for the specific needs of liquid aluminum treatment. This innovative solution stands as a testament to the power of ultrasonic technology in transforming metal solidification processes for better.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The genesis of high-quality metal lies in the very process of its solidification. Traditional methods often result in the formation of coarse columnar crystals, leading to a multitude of structural weaknesses and inconsistencies within the metal. However, by integrating Hanspire's advanced ultrasonic vibration technology into this process, we are able to significantly disrupt this norm. The application of targeted ultrasonic waves during the solidification phase alters the metal's crystallization pattern, transitioning from the conventional coarse columnar to a much-desired uniform and fine equiaxed crystal structure. This not only enhances the metal's internal integrity but also markedly reduces macro and micro segregation, ensuring a more homogeneous chemical composition throughout the material. The High-Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor by Hanspire is not just another chemical homogenizer; it is a leap towards achieving unparalleled precision in metal treatment. Through the meticulous application of ultrasonic technology, our device ensures that the liquid aluminum is subjected to an optimal level of sonic energy, fostering an environment where crystal refinement is significantly enhanced. This process facilitates the metal to solidify under the most favorable conditions, thus producing a final product that exhibits superior mechanical properties and reliability. Whether it's for aerospace, automotive, or any industry where the quality of metal is critical, Hanspire’s ultrasonic processor opens new avenues for innovation and efficiency.