20KHz Ultrasonic Homogenizer for Emulsion in Metal Processing

The dawn of advanced metallurgical processes introduces a groundbreaking solution in the treatment of liquid metals, particularly aluminum. Hanspire's High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor emerges as a pivotal innovation, designed meticulously for liquid aluminum treatment. This state-of-the-art technology transcends traditional barriers, employing ultrasonic vibration to significantly refine the metal solidification process. At its core, the Ultrasonic Metal Melt Processor leverages the power of high-frequency ultrasonic waves, serving as an unparalleled homogenizer for emulsion within the metallurgical realm.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The transition from coarse columnar crystals to fine, equiaxed crystals in metal structures marks a revolutionary step forward, facilitated by the ultrasonic homogenizer's sophisticated mechanism. This transformation is not merely superficial; it profoundly enhances the macro and micro segregation properties of metals, ensuring a uniform distribution of particles and phases throughout the solidified metal. The implications of such advancements are profound, contributing to improved mechanical properties, increased durability, and superior overall performance of the final metal products. Hanspire's commitment to innovation is embodied in this ultrasonic processor, designed to meet the intricate needs of industries reliant on high-quality metal production. The intricate process of ultrasonic metal treatment is a testament to Hanspire's pioneering approach in metallurgical engineering. By introducing ultrasonic vibration during the crucial phase of metal solidification, the processor acts as an efficient homogenizer for emulsion, dissolving and dispersing alloying elements more uniformly than ever before. This not only optimizes the metal's structural integrity but also significantly reduces defects that traditionally compromised the quality and reliability of metal products. With the High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor, Hanspire is not just delivering a product; it's ushering in a new era of metal processing technology, where efficiency, quality, and innovation converge to redefine industry standards.