20KHz Ultrasonic Metal Melt Processor - Industrial Homogenizer Mixer
Introduction:
|
In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.
The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect. |
 |
Application:
- 1. High strength aluminum alloy and magnesium alloy casting
2. Production of aluminum and magnesium alloy bars and plates
3. Crystallization degassing of various alloy materials, motor rotors, etc
4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.
Demonstration Of The Working Performance:
Specifications:
|
Model |
H-UMP10 |
H-UMP15 |
H-UMP20 |
|
Frequency |
20 ± 1 KHz |
||
|
Power |
1000VA |
1500VA |
2000VA |
|
Input Voltage |
220±10%(V) |
||
|
Maximum bearing temperature |
800℃ |
||
|
Probe Diameter |
31mm |
45mm |
45mm |
Ultrasonic Vibrator Reference Size
 |
Advantage:
-
1. High temperature resistance: the maximum bearing temperature is 800 ℃.
2. Easy installation: fixed by flange connection.
3. Corrosion resistance: use high-strength titanium alloy tool head.
4. High power: the maximum power of a single radiant head can reach 3000W.
- Comments From Clients：
Payment & Shipping:
| Minimum Order Quantity | Price（USD） | Packaging Details | Supply Ability | Delivery Port |
|
1 Piece |
2100~6000 |
normal export packaging | 50000pcs | Shanghai |
The application of ultrasonic waves during the metal solidification process marks a significant leap in material engineering. By introducing high-frequency vibrations, our processor alters the solidification dynamics, transforming coarse columnar crystals into a uniformly distributed, fine equiaxed crystal matrix. This innovation doesn't just stop at enhancing the microstructure; it delves deep into the core of metal processing flaws, addressing and significantly mitigating the issues of macro and micro segregation. The result is a metal product with unparalleled integrity, consistency, and performance qualities. Furthermore, the High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor for Liquid Aluminum Treatment stands as a beacon of efficiency. By integrating this industrial homogenizer mixer into your process, you're not just upgrading to superior metal quality; you're also embracing a sustainable and cost-effective solution. Reduced processing times, minimized waste, and energy savings are among the tangible benefits that accompany the leap to ultrasonic metal treatment. Hanstyle's commitment to innovation, quality, and sustainability is embodied in this processor, setting a new benchmark for the industry and propelling your operations towards the future of metal processing.