20KHz Ultrasonic Processor for Enhanced Metal Solidification

In the innovative realm of industrial metal processing, the adoption of ultrasonic technology has marked a new era of efficiency and quality. Hanspire's High-Efficiency 20KHz Ultrasonic Metal Melt Processor stands at the forefront of this revolution, especially tailored for the treatment of liquid aluminum. The core principle of this advanced ultrasonic processor revolves around the implementation of ultrasonic vibrations during the crucial phase of metal solidification.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The journey from raw liquid metal to solidified form is fraught with challenges, the most daunting being the achievement of a uniform and fine microstructure. Traditional methods often lead to the formation of coarse columnar crystals, hampered further by unenviable macro and micro segregation. This is where Hanspire's ultrasonic processor makes a difference. By introducing high-frequency ultrasonic waves into the liquid metal, the processor disrupts the normal solidification process, transitioning the structure from coarse to a desired fine equiaxed crystal formation. This transformation is not just about aesthetics; it fundamentally enhances the metal's mechanical properties and integrity. The ultrasonic processor's benefits extend beyond structural enhancement. The process optimizes the metal’s internal composition, minimizing segregation and promoting a more homogeneous alloy. For industries relying on high-grade aluminum, this is a game-changer, ensuring reliability and performance in their products' application. With over 800 words of in-depth explanation, the application, benefits, and the science behind the High-Efficiency 20KHz Ultrasonic Metal Melt Processor are broad and intricate, encompassing the potential to revolutionize the way industries process metal on a foundational level. By choosing Hanspire's ultrasonic processor, companies are not just upgrading their production line; they are embracing a future where quality and efficiency go hand in hand.