Ultrasonic Probe Homogenizer for Enhanced Liquid Aluminum Treatment

In the manufacturing and processing of metals, particularly in the treatment of liquid aluminum, the introduction of advanced technologies is pivotal to achieving high-quality end products. One such groundbreaking technology is the use of ultrasonic probe homogenizers in the metal melt processing industry. Hanspire's High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor is at the forefront of this innovation, utilizing ultrasonic vibrations to significantly enhance the solidification process of metals. The principle behind this advanced technology lies in the application of high-frequency ultrasonic vibrations during the metal's solidification phase. This method effectively transforms the traditional solidification structure, which is often characterized by coarse columnar crystals, into a more desirable uniform and fine equiaxed crystal formation. The result? A notable improvement in both macro and microsegregation of the metal, which in turn, enhances the overall quality and properties of the final product.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

Hanspire's Ultrasonic Probe Homogenizer for liquid aluminum treatment is designed to cater to the needs of industries looking for superior processing methods. This state-of-the-art processor not only optimizes the metal melt process but also promotes a more environmentally friendly and cost-effective approach to metal treatment. By employing ultrasonic vibrations, the processor facilitates a more efficient and uniform heat distribution within the metal, reducing energy consumption and processing time. Additionally, the refined metal structure achieved through this process contributes to an increased resistance to wear and tear, significantly extending the lifespan of the final product. In conclusion, embracing the ultrasonic probe homogenizer technology presents a revolutionary step forward in the treatment and processing of liquid aluminum. Hanspire's dedication to innovation is embodied in our High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor, promising our clients an unparalleled level of efficiency, quality, and sustainability in metal processing.