20KHz Ultrasonic Metal Melt Processor - Industrial Homogenizer Mixer

In the innovative world of metal processing, the refinement and treatment of metals are critical for enhancing their properties and utility. Hanspire introduces a groundbreaking solution with its High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor, a pivotal tool for the treatment of liquid aluminum and other metals. Designed with the demanding needs of the industry in mind, this advanced industrial homogenizer mixer stands at the forefront of technology, leading the way in the evolution of metal treatment processes.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The cornerstone of this revolutionary product lies in its utilization of ultrasonic vibration technology. When applied to the process of metal solidification, the dynamics of metal crystallization are fundamentally transformed. Traditional methods often result in coarse columnar crystals which can weaken the metal's integrity and functionality. However, our Ultrasonic Metal Melt Processor, acting as a sophisticated industrial homogenizer mixer, introduces a high-frequency ultrasonic field into the molten metal. This intervention alters the solidification process, encouraging the formation of uniform and fine equiaxed crystals. The result is a significant enhancement in the macro and microstructure of the metal, ensuring a superior quality of the final product with minimized segregation. Our dedication to pushing the boundaries of what is possible in metal treatment has led to the development of this highly efficient ultrasonic processor. Not only does it optimize the structure of solidifying metals, but it also plays a vital role in homogenization. The process ensures a more consistent and stable mixture, crucial in achieving the desired properties in the final metal products. The versatility and efficiency of our industrial homogenizer mixer make it an indispensable tool for industries looking to innovate and improve their metal treatment processes. Whether it's for aerospace, automotive, construction, or any sector where metal quality is paramount, the Hanspire Ultrasonic Metal Melt Processor is engineered to exceed expectations.