20KHz Ultrasonic Emulsion Metal Processor for Enhanced Aluminum Treatment

In today's highly competitive industrial environment, achieving precision and efficiency in metal treatment processes is not just an advantage—it's a necessity. Hanstyle introduces a groundbreaking solution for the treatment of liquid aluminum: the High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor. This advanced technology leverages the power of ultrasonic emulsion to transform conventional metal treatment processes, setting new standards in the industry. The essence of this revolutionary process lies in introducing ultrasonic vibration into the metal solidification stage. This technique drastically alters the crystalline structure of metals. Traditionally, the solidification of metal results in a coarse, columnar crystalline formation. However, our ultrasonic metal melt processor changes the game by inducing a uniform and fine equiaxed crystalline structure. This significant transformation is achieved through the sophisticated application of ultrasonic emulsion, a process that not only refines the crystal structure but also substantially enhances the overall quality of the metal. But the benefits of utilizing ultrasonic emulsion technology in metal processing extend far beyond the refinement of metal's microstructure. One of the perennial challenges in metal treatment has been the macro and micro segregation of metal elements, a problem that can lead to inconsistencies in quality and performance. Our 20KHz industrial ultrasonic metal melt processor adeptly addresses this issue, ensuring a more homogeneous distribution of metal elements throughout the solidified product. This is achieved by the ultrasonic emulsion's ability to disperse and homogenize particles at a microscopic level, leading to an exceptional improvement in the material's integrity and functionality.

Introduction:

---

In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

---

1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

---

Specifications:

---

Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

---

Advantage:

---

1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

3. ---

Payment & Shipping:

---

Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

By integrating the 20KHz Industrial Ultrasonic Metal Melt Processor into your liquid aluminum treatment processes, your operation stands to gain on multiple fronts. The transition to a uniform and fine equiaxed crystalline structure not only enhances the physical properties of the metal, including its strength and ductility but also significantly reduces defects that can occur during solidification. Moreover, the improved consistency in the metal's composition achieved through the reduction of segregation marks a substantial leap in quality control, paving the way for products that meet the highest standards of excellence. In embracing the capabilities of ultrasonic emulsion with Hanstyle's advanced processor, industries are equipped to meet the demands of modern metal treatment with unprecedented precision and efficiency. This innovative approach not only propels your operations to the forefront of technological advancement but also ensures a sustainable competitive advantage in the ever-evolving industrial landscape.