** 20KHz Ultrasonic Homogenizer for Emulsion in Metal Processing

** In the quest for excellence within industrial metal processing, Hanstyle introduces its breakthrough innovation – the High Efficiency 20KHz Ultrasonic Homogenizer for Emulsion. This cutting-edge solution is designed to revolutionize the treatment of liquid aluminum, setting new standards in the quality and efficiency of metal solidification.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The magic of this technology lies in its ability to introduce ultrasonic vibration during the metal solidification process. Traditionally, this stage has been challenged by the formation of coarse columnar crystals, leading to macro and micro segregation – issues that significantly compromise the quality of the metal. However, with the advanced capabilities of our ultrasonic homogenizer, this narrative is transformed. The equipment induces a rapid transition of the solidifying metal’s structure from coarse columnar to finely equiaxed crystals, marking a groundbreaking advancement in the homogeneity and integrity of the resulting metal. At the heart of this process is the homogenizer’s proficiency in creating an emulsion within the molten metal. Through the generation of ultrasonic waves at a frequency of 20KHz, the device meticulously disperses and mixes the molten aluminum, ensuring an even distribution of elements and a uniform temperature throughout the batch. This not only enhances the metal's solidification characteristics but also mitigates the traditional challenges of segregation. The result is a superior quality metal, characterized by its enhanced mechanical properties and reliability. With the High Efficiency 20KHz Ultrasonic Homogenizer for Emulsion from Hanstyle, industries can now achieve unprecedented levels of precision and efficiency in liquid aluminum treatment, promising a new era of innovation and quality in metal production.