Superior 20KHz Ultrasonic Cutter: High-Speed Precision for Auto Tire Industry
Introduction:
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Ultrasonic rubber cutting principle is through the ultrasonic generator 50 / 60Hz current into 20,30 or 40kHz power. The converted high frequency electrical energy is again converted into mechanical vibrations of the same frequency by means of transducers, which are then transmitted to the cutter through a set of amplitude modulator means which can vary the amplitude. The cutter transmits the received vibration energy to the cutting surface of the workpiece to be cut, in which the vibration energy is cut by activating the molecular energy of the rubber and opening the molecular chain. Particularly impressive are the variety of plastics that can be processed through Hanspire Automation ultrasonic rubber cutter. They range from delicate foils with minimal thickness to highly elastic materials that require a very sharp knife to hard and brittle materials.
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Traditional cutting uses a knife with a sharp cutting edge, which concentrates very large pressure on the cutting edge and presses against the material being cut. When the pressure exceeds the shear strength of the material being cut, the molecular bond of the material is pulled apart, thereby achieving cutting. Therefore, the cutting effect of soft and elastic materials is not good, and it is more difficult for viscous materials. Comparing with traditional cutting, ultrasonic cutting is the use of ultrasonic energy to locally heat and melt the material being cut to achieve the purpose of cutting the material. It can easily cut resin, rubber, non-woven fabric, film, various overlapping composite materials and food. The principle of the ultrasonic cutting machine is completely different from the traditional pressure cutting.
Application:
It can easily cut resin, rubber, non-woven fabric, film, various overlapping composite materials. With our ultrasonic cutting solutions, wool materials used for covers or upholstery can be quickly and accurately cut and sealed. It has been widely used for tire rubber parts, such as tread, nylon, sidewall, apex etc.
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Demonstration Of The Working Performance:
Specifications:
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Model No: |
H-URC40 |
H-URC20 |
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Frequency: |
40Khz |
20Khz |
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Blade Width(mm): |
80 |
100 |
152 |
255 |
305 |
315 |
355 |
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Power: |
500W |
800W |
1000W |
1200W |
1500W |
2000W |
2000W |
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Blade material: |
High Quality Steel |
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Generator Type: |
Digital type |
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Power supply: |
220V/50Hz |
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Advantage:
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1. High cutting precision, no deformation of rubber compound.
2. Good surface finish and good bonding performance.
3. Easy to apply to automated production.
4. Fast speed, high efficiency, no pollution.
5. Cross-cutting and slitting methods are available.
6. No deformation after cutting;cutting surface is very smooth.
7. Connect with PLC robotic arm to work.
- Comments From Clients：
Payment & Shipping:
| Minimum Order Quantity | Price（USD） | Packaging Details | Supply Ability | Delivery Port |
| 1 Unit | 980~4990 | normal export packaging | 50000pcs | Shanghai |
The 20KHz Ultrasonic Cutter stands at the forefront of innovation, leveraging ultrasonic technology to transform traditional cutting methods. By converting current into high-frequency vibrations, it achieves unbeatable speed and precision. This cutting solution is not only faster but also promises a clean, smooth finish, enhancing the overall quality of the product. Deploying the 20KHz Ultrasonic Cutter in your production line will significantly enhance efficiency and output quality. The tool’s design exhibits a perfect blend of technology and practicality, ensuring superior performance while being user-friendly. This cutter is your opportunity to stay ahead in this fast-paced industry, promising a swift return on investment due to its remarkable efficiency. Trust Hanstyle to deliver innovation and precision, every step of the way.