Kurambirwa ibice bya PVC bikora nkabana bato binangiye banga gufatanya, nubwo ubushyuhe, kole, cyangwa kwihangana bingana iki?
Koresha imashini yo gusudira ultrasonic PVC kugirango uyihuze vuba kandi neza, ukurikize amabwiriza avuye muribiRaporo ya NIST kuri gusudira ultrasonic.
Structure Imiterere yibanze ya Ultrasonic PVC Imashini yo gusudira
Imashini yo gusudira Ultrasonic PVC ikoresha hejuru - yinyeganyeza yumurongo wo gusudira ibice bya plastike vuba kandi neza. Sisitemu ihindura ingufu z'amashanyarazi mumashanyarazi kugirango zishonge kandi zifatanye na PVC.
Ibice byingenzi birimo generator, transducer, booster, nihembe. Hejuru - transducers nziza, nkaImbaraga Zirenga Ultrasonic Converter 15KHz Ultrasonic Welding Transducer Kumashini yo gusudira ya plastike, menyesha ihererekanyabubasha rihamye hamwe na weld ikomeye.
1. Ultrasonic Generator
Amashanyarazi ahindura imbaraga mumashanyarazi menshi
- Igenzura ibisohoka imbaraga ninshuro
- Ikurikirana ibirenze kandi ikingira imirongo
- Emerera guhuza neza ibice bitandukanye bya PVC
2. Transducer Ultrasonic
Transducer ihindura hejuru - ingufu z'amashanyarazi zikoresha mumashanyarazi. Ibikoresho nkaHejuru ya Piezoelectrical 28KHz Ultrasonic Welding Transducer Kubikoresho byo gusudira ahantuGutanga neza neza gusudira.
- Perazoelectric ceramics itanga kunyeganyega
- Akora kuri frequency yagenwe (15-40 kHz bisanzwe)
- Urufunguzo rwo gusudira umuvuduko no gutuza
3. Inteko ya Booster n'ihembe
Booster n'amahembe bihindura amplitude no kohereza vibrasiya mugace ka PVC kugirango habeho ubushyuhe bwiza kandi bwiza bwa weld.
| Ibigize | Igikorwa nyamukuru |
|---|---|
| Booster | Yongera cyangwa igabanya vibration amplitude |
| Ihembe | Koresha kunyeganyega hamwe nigitutu kumurimo |
4. Sisitemu ya Mechanical Frame na Sisitemu
Ikadiri itanga inkunga ihamye, mugihe igenzura yashyizeho igihe, igitutu, na amplitude. Igenzura ryoroshye ritezimbere kandi rigabanya ikosa ryabakoresha.
- Pneumatic cyangwa servo kanda kumbaraga zo gusudira
- Touchscreen yo gushiraho ibipimo
- Umutekano utwikiriye na buto yo guhagarika byihutirwa
🔊 Uburyo Ultrasonic Vibrations zitanga ubushyuhe mubikoresho bya PVC
Ultrasonic welding ihindura hejuru - guhindagurika inshuro nyinshi mubushyuhe bwo guterana kuri PVC. Ubushyuhe bworoshya plastike, bigatuma ubuso buhinduka nta kole yongeyeho.
Ubu bushyuhe bwihuse, bwaho bugizwe na molekile ikomeye. Gukoresha aUmuvuduko mwinshi Piezoelectrical 20KHz Ultrasonic Welding Transducer Kumashini yo gusudira ya plastike na mashini ya Maskitezimbere ingufu yibanze hamwe na weld kwizerwa.
1. Micro - Kunyerera no Kujya hejuru
Iyo ihembe rinyeganyega, ibice bya PVC biranyerera mikorosikopi ku ngingo. Iyi micro - kunyerera itera ubushyuhe bwo guterana neza aho gusudira bikenewe.
- Ingufu zibanda kumwanya
- Ubuso bwubuso bufasha ubushyuhe kubaka - hejuru
- Ubushyuhe buguma ari buto, burinda igice
2. Imvururu zimbere
Kunyeganyega kandi byimura molekile ya PVC imbere mubikoresho. Uku kugenda imbere byongera ubushyuhe kandi byihuta gushonga kumurongo weld.
| Ingaruka | Igisubizo |
|---|---|
| Icyerekezo cya molekulari | Kworoshya vuba PVC |
| Gushyushya byaho | Inzinguzingo ngufi |
3. Gushyushya - Kubaka Umwirondoro muri PVC
Ubushyuhe buzamuka cyane iyo kunyeganyega bitangiye, hanyuma bigahinduka uko PVC ishonga kandi igatemba. Igenamiterere ryiza wirinde gutwikwa cyangwa gusudira.
4. Gushimangira no gushiraho inguzanyo
Iyo kunyeganyega bihagaze, igitutu kigumaho igihe gito. PVC yashongeshejwe irakonja kandi irakomera, ifunga ibice mumurongo ukomeye.
- Gumana igitutu birinda icyuho
- Ubukonje bukosora geometrie
- Imbaraga zinguzanyo akenshi zihura na PVC shingiro
Uruhare rwamahembe, Anvil, hamwe nuburyo bwo gusudira
Ihembe, anvil, hamwe nibikoresho biyobora kunyeganyega n'imbaraga mukarere kegereye. Igishushanyo cyabo cyemeza neza, gisubirwamo, hamwe nubwiza buhamye.
Ibikoresho byiza bigabanya flash, guhindura, no kwanga, cyane cyane mubice bya PVC byuzuye bifite inkuta zoroshye cyangwa imiterere igoye.
1. Ihembe (Sonotrode)
Ihembe ryimura kunyeganyega nigitutu hejuru ya PVC. Imiterere yacyo igomba guhuza igice no gukwirakwiza ingufu zingana kuri weld.
- Custom - yatunganijwe kumurongo wibicuruzwa
- Ikozwe muri titanium cyangwa aluminium
- Yashizweho kugirango wirinde ahantu hashyushye no guturika
2. Anvil (Inkunga yo hepfo)
Anvil ishyigikira igice cyo hepfo kandi ikora imbaraga zamahembe. Ikosora uburebure bwa weld kandi ikingira ibipimo byukuri.
| Igishushanyo | Intego |
|---|---|
| Ubuso bwihariye | Ifata igice muburyo bukwiye |
| Urufatiro rukomeye | Irinda igihombo |
3. Ibikoresho (Igikoresho cyerekana)
Imyanya yimyanya buri PVC igice kimwe kimwe buri cyiciro, kugabanya amakosa yo guhuza no gutandukana mumbaraga za weld.
- Kuyobora hamwe na pin byerekana ibice
- Byihuse - hindura igishushanyo cyihuta gushiraho
- Kwinjiza byoroshye birinda ubuso bugaragara
Para Ibipimo byo gusudira: Igihe, Umuvuduko, na Amahame yo kugenzura Amplitude
Ibipimo byo gusudira bigenzura ingufu zinjira hamwe nubuziranenge. Igihe, igitutu, na amplitude bigomba guhuza ubwoko bwa PVC, ubunini, hamwe nigishushanyo mbonera.
Igenamiterere rikosoye rigabanya inzinguzingo, irinde gutwikwa, kandi utezimbere imbaraga, bigatuma inzira ihagarara kubikorwa byinshi.
1. Kugenzura igihe
Igihe cyo gusudira gisobanura igihe vibrasiya ikoreshwa. Mugufi cyane itanga ingingo zidakomeye; birebire cyane birashobora gutera flash cyangwa kurigata.
| Uburyo | Ikiranga |
|---|---|
| Uburyo bwigihe | Igihe cyo kunyeganyega cyagenwe |
| Uburyo bw'ingufu | Hagarara nyuma yingufu zigamije |
2. Umuvuduko ningufu Igenamiterere
Umuvuduko utwara ihembe muri PVC. Imbaraga zikosora zitezimbere umubano nubushyuhe butabanje guhonyora cyangwa guhindura imikorere.
- Imbaraga nke: guhuza nabi, gusudira intege
- Imbaraga nyinshi: hejuru - gukanda, gusudira
- Imbaraga zikoreshwa: ubushyuhe nimbaraga
3. Amplitude no Guhindura Imbaraga
Amplitude ni ingano yimigozi. Amplitude yo hejuru izamura ubushyuhe byihuse ariko ikeneye kugenzura neza kugirango irinde ibice bya PVC byoroshye cyangwa byoroshye.
- Amplitude yo hasi ya PVC yoroheje cyangwa yoroshye
- Amplitude yo hejuru yimbavu nini na ba shebuja
- Kuringaniza neza bitezimbere gusubiramo
🛡️ Umutekano, Kubungabunga, hamwe nibyiza bya Ultrasonic PVC yo gusudira
Ultrasonic PVC gusudira itanga byihuse, bisukuye, na eco - guhuza urugwiro. Umutekano ukwiye no kubungabunga buri gihe bituma sisitemu yizewe kandi ikongerera ibikoresho ubuzima.
Nta flame ifunguye cyangwa ibishishwa bikenewe, bishyigikira imirongo itanga umusaruro kandi utoshye.
1. Imyitozo yumutekano
Abakoresha bagomba kurinda kumva, bakirinda guhura n'ihembe, kandi bagakurikiza uburyo bwo gufunga mugihe cyo gushiraho no gusana.
- Koresha ibifuniko bya acoustic ahantu huzuye urusaku
- Hugura abakozi kumutwe no gutwika ibyago
- Reba umutekano uhuza buri gihe
2. Kubungabunga gahunda
Igenzura ryoroshye rya buri munsi hamwe nubugenzuzi burigihe burinda igihe kandi bigakomeza gukora gusudira bihamye mubice byinshi byakozwe.
| Inshingano | Inshuro |
|---|---|
| Isuku ihembe na anvil | Buri munsi |
| Reba insinga n'imigozi | Buri cyumweru |
| Kugenzura imirongo ikurikirana | Buri kwezi |
3. Ibyiza byingenzi
Ultrasonic PVC gusudira bigabanya ikiguzi cyibihe nigihe cyizunguruka mugihe utezimbere ubwiza nimbaraga, bigatuma biba byiza kubinyabiziga, ubuvuzi, nibicuruzwa.
- Nta kole cyangwa ibikoreshwa
- Igihe gito cyo gusudira, akenshi munsi yisegonda imwe
- Sukura ingingo hamwe na post ntoya - gutunganya
Umwanzuro
Imashini yo gusudira Ultrasonic PVC ihindura ingufu z'amashanyarazi mukuzunguruka neza kugirango ibice bya pulasitike bisudwe vuba kandi byizewe. Gukosora ibikoresho nibipimo bikomeza ubushyuhe bwibanze.
Hamwe na transducers ikwiye, amahembe, hamwe nibikoresho, abayikora bagera kubudozi bukomeye, busubirwamo, ibiciro biri hasi, hamwe numusaruro usukuye ugereranije no guhuza gakondo cyangwa gufatisha imashini.
Ibibazo bikunze kubazwa kubijyanye na ultrasonic pvc imashini yo gusudira
1.Ni ibihe bikoresho imashini yo gusudira ultrasonic PVC ishobora guhuza?
Izi mashini zikora neza hamwe na thermoplastique nka PVC, ABS, PP, na PE. Ibice byombi bigomba kuba bihujwe na plastiki kugirango isudwe ikomeye kandi ihamye.
2. Nkeneye ibifata cyangwa ibishishwa byo gusudira ultrasonic PVC?
Oya. Ultrasonic gusudira ikoresha ubushyuhe bwo guterana kuva kunyeganyega gushonga no guhuza PVC mu buryo butaziguye, ntabwo rero ukeneye kole, ibishishwa, cyangwa ibyuzuye byiyongera.
3. Inzira isanzwe ya PVC yo gusudira ifata igihe kingana iki?
Inzinguzingo nyinshi zimara hagati yamasegonda 0.3 na 1.5 yo kunyeganyega, hiyongereyeho igihe gito cyo gufata. Igihe cyacyo giterwa nubunini bwigice, igishushanyo, nibikoresho.
4. Kuki inshuro (15 kHz, 20 kHz, 28 kHz) ari ngombwa?
Inshuro zigira ingaruka kuri amplitude, urusaku, nubunini bukwiye. Imirongo yo hasi ikwiranye nini, ikomeye yo gusudira, mugihe iyisumbuye ihuza ibice bito, birambuye.
5. Nigute nshobora kunoza imiterere ya weld mubikorwa byinshi?
Koresha ibikoresho bikomeye, transducers ihamye, hamwe nibipimo bigenzurwa. Buri gihe usukure ibikoresho, wandike amakuru, kandi ugumane generator ifunze kuri buri gicuruzwa.