High-Performance 20KHz Ultrasonic Metal Melt Processor for Water Oil Emulsification

Hanstyle introduces its high-performance 20KHz Industrial Ultrasonic Metal Melt Processor specifically designed for water oil emulsification in liquid aluminum treatment. With ultrasonic vibration integrated into the metal solidification process, a remarkable transformation occurs. The once coarse columnar crystal structure of the solidified metal evolves into a uniform and fine equiaxed crystal. This essential change significantly improves the macro and micro segregation of metals, which is often a challenging issue in the metallurgy field. Water oil emulsification is crucial in various industrial sectors, including metal casting, automotive, aviation, and more. Achieving optimal emulsification can significantly enhance the quality and performance of end products. The Hanstyle 20KHz ultrasonic metal melt processor is adept at meeting these requirements, ensuring reliable water oil emulsification every time.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

In the sophisticated field of metallurgy, the ability to control and manipulate the microstructure of metals can significantly affect their mechanical and physical properties. Ultrasonic treatment, specifically during the liquid phase, can result in homogeneous distribution, fine grain structure, and improved mechanical properties of the metal. The Hanstyle 20KHz industrial ultrasonic metal melt processor is an innovative solution to these challenges, incorporating advanced technology, durability, and efficiency into one high-performance machine. Whether you're a small foundry or a large industrial operation, our Ultrasonic Metal Melt Processor ensures consistent performance, delivering optimal water oil emulsification and superior metal treatment to suit your specific application needs. Trust Hanstyle to bring cutting-edge technology and innovative solutions to your metal processing requirements.