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Unleash Speed and Precision with Hanstyle's 20KHz Ultrasonic Cutter for Rubber

Short Description:

Ultrasonic cutting is the use of ultrasonic energy to locally heat and melt the material being cut to achieve the purpose of cutting the material. It can easily cut resin, rubber, non-woven fabric, film, various overlapping composite materials.


  • Model: H-URC20/ H-URC40
  • Frequency: 20KHz/ 40KHz
  • Maximum Power: 2000VA
  • Cutting Blade Material: High Quality Steel
  • Customization: Acceptable
  • Brand: Hanstyle

Product Detail

Product Tags

Introducing the 20KHz Ultrasonic Cutter by Hanstyle, an innovative tool designed for high-speed and precision cutting in the automotive tire industry. This ultrasonic rubber cutter offers unparalleled efficiency and precision, making it an essential component in any tire manufacturing operation. The 20KHz Ultrasonic Cutter operates on a unique principle, converting 50/60Hz current into 20,30 or 40KHz power through an advanced ultrasonic generator. This transformation allows for fast, clean, and precise cuts without damaging the rubber material, significantly enhancing the production process.

Introduction:


 

Ultrasonic rubber cutting principle is through the ultrasonic generator 50 / 60Hz current into 20,30 or 40kHz power. The converted high frequency electrical energy is again converted into mechanical vibrations of the same frequency by means of transducers, which are then transmitted to the cutter through a set of amplitude modulator means which can vary the amplitude. The cutter transmits the received vibration energy to the cutting surface of the workpiece to be cut, in which the vibration energy is cut by activating the molecular energy of the rubber and opening the molecular chain.

Particularly impressive are the variety of plastics that can be processed through Hanspire Automation ultrasonic rubber cutter. They range from delicate foils with minimal thickness to highly elastic materials that require a very sharp knife to hard and brittle materials.

 

 

Traditional cutting uses a knife with a sharp cutting edge, which concentrates very large pressure on the cutting edge and presses against the material being cut. When the pressure exceeds the shear strength of the material being cut, the molecular bond of the material is pulled apart, thereby achieving cutting. Therefore, the cutting effect of soft and elastic materials is not good, and it is more difficult for viscous materials. Comparing with traditional cutting, ultrasonic cutting is the use of ultrasonic energy to locally heat and melt the material being cut to achieve the purpose of cutting the material. It can easily cut resin, rubber, non-woven fabric, film, various overlapping composite materials and food. The principle of the ultrasonic cutting machine is completely different from the traditional pressure cutting.

Application:


It can easily cut resin, rubber, non-woven fabric, film, various overlapping composite materials. With our ultrasonic cutting solutions, wool materials used for covers or upholstery can be quickly and accurately cut and sealed.  It has been widely used for tire rubber parts, such as tread, nylon, sidewall, apex etc.

Demonstration Of The Working Performance:


Specifications:


Model No:

H-URC40

H-URC20

Frequency:

40Khz

20Khz

Blade Width(mm):

80

100

152

255

305

315

355

Power:

500W

800W

1000W

1200W

1500W

2000W

2000W

Blade material:

High Quality Steel

Generator Type:

 Digital type

Power supply:

220V/50Hz

Advantage:


  1. 1. High cutting precision, no deformation of rubber compound.


    2. Good surface finish and good bonding performance.


    3. Easy to apply to automated production.


    4. Fast speed, high efficiency, no pollution.


    5. Cross-cutting and slitting methods are available.


    6. No deformation after cutting;cutting surface is very smooth.


    7. Connect with PLC robotic arm to work.

     
  2. Comments From Clients:

Payment & Shipping:


Minimum Order Quantity Price(USD) Packaging Details Supply Ability Delivery Port
1 Unit 980~4990 normal export packaging 50000pcs Shanghai

 



In contrast with traditional cutting methods, our 20KHz Ultrasonic Cutter provides a seamless cutting process. It is not only efficient but also guarantees the perfect cut every time, ensuring the quality and durability of your automotive tires. Here at Hanstyle, we commit to delivering cutting-edge technology that revolutionizes the industry standards. Our 20KHz Ultrasonic Cutter is an exemplar of our commitment, providing a perfect blend of speed, precision, and operational efficiency. Experience the Hanstyle difference and elevate your manufacturing operations with our 20KHz Ultrasonic Cutter.