Ultrasonic Transducer for Efficient Plastic & Mask Welding

Diving into the realm of advanced manufacturing, the significance of reliable and efficient tools cannot be overstated. At the heart of numerous modern fabrication processes, especially in plastic welding and mask production, lies a pivotal component - the ultrasonic transducer. Hanstyle's High Stability Piezoelectrical 20KHz Ultrasonic Welding Transducer stands as a testament to innovation, designed to meet the rigorous demands of the manufacturing industry. This sophisticated device is ingeniously constructed, featuring a robust composition that includes a stack bolt, back driver, electrodes, piezoceramic rings, a flange, and a meticulously designed front drive. Each element of the transducer plays a vital role in its operation, ensuring that it delivers unmatched performance in various applications, notably plastic welding and mask machines. The piezoelectric rings, in particular, are at the core of the device's functionality. These rings convert electrical energy into mechanical vibrations, a principle that is utilized to create strong, consistent welds in materials that can be challenging to bond using conventional methods.

Introduction:

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Ultrasonic transducer consists of a stack bolt, back driver, electrodes, piezoceramic rings, a flange and a front drive. The piezoceramic ring is the core component of the transducer, which converts high-frequency electrical energy into mechanical vibration.   At present, ultrasonic transducers have been widely used in industry, agriculture, transportation, life, medical, military and other industries. Ultrasonic transducer is the key part of ultrasonic machine, and its quality directly affects the quality of the whole machine.

Application:

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Ultrasonic transducers are widely used in modern times, mainly suitable for ultrasonic plastic welding machines, ultrasonic metal welding machines, ultrasonic cleaning machines, gas cameras, trichlorine machines, etc.

Applied Industries: automobile industry, electric industry, medical industry, household appliance industry, non-woven fabric, clothing, packing, office supplies, toys, etc.

Applied Machines:

Mask machines, sealing machine, ultrasonic cleaner, welding machines,cutting machines, Medical scalpel and tar clear.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input Power (W)	Max Amplitude (um)
		Shape	Ceramic Diameter (mm)	Qty Of ceramic	Connect Screw		Yellow	Grey	Black
H-5520-4Z	20	Cylindrical	55	4	M18×1	15	10000-11000	10500-11500	14300-20000	2000	8
H-5020-6Z	20		50	6	M18×1.5		18500-20000	/	22500-25000	2000	8
H-5020-4Z	20		50	4	3/8-24UNF		11000-13000	13000-14000	11000-17000	1500	8
H-5020-2Z	20		50	2	M18×1.5	20	6000-7000	6000-7000	/	800	6
H-4020-4Z	20		40	4	1/2-20UNF	15	9000-10000	9500-11000	9000-10000	900	6
H-4020-2Z	20		40	2	1/2-20UNF	25	/	5000-6000	/	500	5
H-5020-4D	20	Inverted flared	50	4	1/2-20UNF	15	11000-12000	12000-13500	/	1300	8
H-5020-6D	20		50	6	1/2-20UNF		19000-21000	/	22500-25000	2000	10
H-4020-6D	20		40	6	1/2-20UNF		15000-16500	13000-14500	/	1500	10
H-4020-4D	20		40	4	1/2-20UNF		8500-10500	10000-11000	10500-11500	900	8
H-5020-4P	20	Aluminum sheet type	50	4	M18×1.5		11000-13000	/	/	1500	6
H-5020-2P	20		50	2	M18×1.5	20	5500-6500	/	/	900	4
H-4020-4P	20		40	4	1/2-20UNF	15	11000-12000	/	/	1000	6

Advantage:

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1. 1.Low impedance with high amplitude, high stabilityand reliability with long service life.  2.Energy saving and environmental protection. It is made of piezoelectric ceramic material, which has high conversion efficiency and can be mass-produced. 3.The performance of piezoelectric materials varies with time and pressure, so taking some time to test can identify non-conforming materials is necessary. All of our ultrasonic transducers will be aged before testing and final assembly.  4.One by one testing to ensure that each transducer performance are excellent before shipping. 5.Customization service is acceptable.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	220~390	normal export packaging	50000pcs	Shanghai

 

The versatility and efficiency of Hanstyle's ultrasonic transducer make it an indispensable tool in the modern manufacturing landscape. Capable of operating at a frequency of 20KHz, it offers a level of precision that is essential for creating durable and reliable products. Whether it's in the production of medical masks, where integrity and hygiene are paramount, or in the construction of complex plastic components, this ultrasonic welding transducer ensures that quality is never compromised. Beyond its primary functions, the transducer is engineered for longevity and stability, minimizing downtime and maximizing productivity in high-demand manufacturing environments. In conclusion, Hanstyle's High Stability Piezoelectrical 20KHz Ultrasonic Welding Transducer represents a leap forward in welding technology. Its sophisticated design, coupled with its robust performance, makes it a valuable asset for any operation looking to enhance efficiency and quality in plastic welding and mask production.