Ultrasonic Plastic Welding Process: 20KHz Transducer for Branson 902

In the ever-evolving world of manufacturing and assembly, the ultrasonic plastic welding process stands out for its efficiency, reliability, and sustainability. Hanstyle's latest offering, the High-Quality 20KHz Ultrasonic Welding Transducer With Booster, is a testament to our commitment to advancing this technology. Designed specifically as a replacement for Branson 902 models, this state-of-the-art product embodies precision engineering and innovation, suitable for a wide range of ultrasonic welding needs.

Introduction:

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Ultrasonic transducers and ultrasonic horns are devices that generate or transmit ultrasonic energy. When the transducer is used as a transmitter, the electrical oscillating signal sent from the excitation source will cause the electric or magnetic field in the electrical energy storage element of the transducer to change, thereby changing the mechanical vibration system of the transducer by some effect. The driving force of vibration is generated, thereby driving the medium in contact with the mechanical vibration system of the transducer to vibrate and radiating sound waves into the medium.   High-quality transducers have a stable frequency and stable output amplitude for a long time. The quality of the piezoelectric ceramic sheet directly determines the quality of the transducer. All of our transducers use high-quality piezoelectric ceramics, and most of the replacement transducers use piezoelectric ceramics imported from Germany. Hanspire Automation, with exquisite service and quality assurance, is your good partner on the road to success!

Application:

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Branson 902 Replacement is suitable for Branson® Ultrasonic Welder model 910IW and 910IW+ etc 900 series machines. The Replacement Converter for Branson CJ20 , CR20 , 922JA , 902JA , 502. Direct replacement for the 20KHz Branson welding machine.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency (KHz)	Ceramic diameter （mm)	Qty of ceramic	Connect screw	Impedance	Capacitance（pF)	Input Power (W)
Branson CJ20  Replacement	20KHz	50	6	1/2-20UNF	10	20000pF	3300
Branson 502  Replacement	20KHz	50	6	1/2-20UNF	10	20000pF	3300～4400
Branson 402  Replacement	20KHz	50	4	1/2-20UNF	10	4200pF	800
Branson 4TH  Replacement	40KHz	25	4	M8*1.25	10	4200pF	800
Branson 902  Replacement	20KHz	40	4	1/2-20UNF	10	8000pF	1100
Branson 922J  Replacement	20KHz	50	6	1/2-20UNF	10	20000pF	2200～3300
Branson 803  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	1500
Dukane 41S30  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	2000
Dukane 41C30  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	2000
Dukane 110-3122  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	2000
Dukane 110-3168  Replacement	20KHz	45	2	1/2-20UNF	10	4000pF	800
Rinco 35K  Replacement	35KHz	25	2	M8*1.25	50	2000pF	900
Rinco 20K  Replacement	20KHz	50	2	M16*2	50	5000pF	1500～2000～3000
Telsonic 35K  Replacement	35KHz	25	4	M8*1.25	5	4000pF	1200
Telsonic 20K  Replacement	20KHz	50	4	1/2-20UNF	3	10000pF	2500

Advantage:

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1. 1. Both Titanium alloy material and Aluminum material housing are optional. 2. Every single transducer would be aged before shipping out. 3. Low-cost, high-efficiency figure of merit helps to effectively improve work efficiency. 4. The output is stable, the welding strength is high, and the bonding is firm. Easy to reach automatic production 5. Same quality, half the price, double the value. Every product would be contniuously tested for 72 hours before post to our clients.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	580~1000	normal export packaging	50000pcs	Shanghai

 

At the heart of ultrasonic plastic welding is the conversion of electrical energy into mechanical vibrations. These vibrations, when applied to plastic materials, generate localized heat due to molecular friction, causing the plastic to melt and fuse. What sets our ultrasonic welding transducer apart is its ability to consistently produce high-frequency vibrations at 20KHz, optimized for the most challenging welding applications. This is not just about joining materials; it's about doing so in a way that significantly reduces stress, eliminates the need for adhesives or solvents, and provides a clean, strong bond that stands the test of time. Understanding the critical role that both the transducer and the booster play in this process is key. The transducer is the powerhouse, converting electrical signals into mechanical vibrations. The booster, on the other hand, acts as a finesse tool, modifying these vibrations to suit the specific requirements of each welding task. Together, they ensure that the ultrasonic plastic welding process is not only effective but also adaptable, capable of serving a wide spectrum of industries - from automotive and electronics to medical and packaging. Our High-Quality 20KHz Ultrasonic Welding Transducer With Booster is engineered for those who demand the best in ultrasonic plastic welding technology, promising unsurpassed performance and reliability. Embrace the future of manufacturing with Hanstyle's cutting-edge solutions, where efficiency meets excellence.