Ultrasonic Plastic Welding Machine - Dukane 41S30 Replacement

In the realm of manufacturing and production, joining materials with precision, speed, and reliability is a constant challenge. This is where the technology of ultrasonic plastic welding comes into its rightful prominence, revolutionizing how industries approach material fusion. At Hanstyle, we proudly introduce our latest offering - the High Efficiency High Power Ultrasonic Transducer, designed as a superior replacement for Dukane 41S30 models. This transducer stands as a testament to the advancements in ultrasonic welding technology, catering to the pressing demands of modern production environments. At the core of our innovative product is the application of piezoelectric ceramics. These advanced materials boast the remarkable ability to resonate at ultrasonic frequencies, a cornerstone in the efficient conversion of electrical signals into mechanical vibrations. Through the sophisticated exploitation of the piezoelectric effect, our ultrasonic transducer elevates the standard of plastic welding. It offers unparalleled precision and strength in bonds, ensuring that components are fused seamlessly and with the highest integrity. This level of performance is especially crucial in industries where the durability and reliability of material joins are paramount.

Introduction:

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Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies and convert electrical signals into mechanical vibrations through the piezoelectric effect of the material. Ultrasonic transducers and ultrasonic sensors are devices that generate or sense ultrasound energy. They can be divided into three broad categories: transmitters, receivers and transceivers. Transmitters convert electrical signals into ultrasound, receivers convert ultrasound into electrical signals, and transceivers can both transmit and receive ultrasound.   When a transducer is used as a transmitter, the electrical oscillation signal sent from the excitation source will cause changes in the electric or magnetic field in the transducer's electrical energy storage element, thereby altering the mechanical vibration system of the transducer through some effect.

Generate driving force to vibrate, thereby driving the medium in contact with the mechanical vibration system of the transducer to vibrate and radiate sound waves into the medium. Application: The application of ultrasonic transducers is very extensive, which can be divided into industries such as industry, agriculture, transportation, daily life, medical treatment, and military. According to the implemented functions, it is divided into ultrasonic processing, ultrasonic cleaning, ultrasonic detection, detection, monitoring, telemetry, remote control, etc; Classified by working environment into liquids, gases, organisms, etc; Classified by nature into power ultrasound, detection ultrasound, ultrasound imaging, etc.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency (KHz)	Ceramic diameter （mm)	Qty of ceramic	Connect screw	Impedance	Capacitance（pF)	Input Power (W)
Branson CJ20  Replacement	20KHz	50	6	1/2-20UNF	10	20000pF	3300
Branson 502  Replacement	20KHz	50	6	1/2-20UNF	10	20000pF	3300～4400
Branson 402  Replacement	20KHz	50	4	1/2-20UNF	10	4200pF	800
Branson 4TH  Replacement	40KHz	25	4	M8*1.25	10	4200pF	800
Branson 902  Replacement	20KHz	40	4	1/2-20UNF	10	8000pF	1100
Branson 922J  Replacement	20KHz	50	6	1/2-20UNF	10	20000pF	2200～3300
Branson 803  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	1500
Dukane 41S30  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	2000
Dukane 41C30  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	2000
Dukane 110-3122  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	2000
Dukane 110-3168  Replacement	20KHz	45	2	1/2-20UNF	10	4000pF	800
Rinco 35K  Replacement	35KHz	25	2	M8*1.25	50	2000pF	900
Rinco 20K  Replacement	20KHz	50	2	M16*2	50	5000pF	1500～2000～3000
Telsonic 35K  Replacement	35KHz	25	4	M8*1.25	5	4000pF	1200
Telsonic 20K  Replacement	20KHz	50	4	1/2-20UNF	3	10000pF	2500

Advantage:

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1. 1. Energy saving and environmental protection 2. One by one testing to ensure that each transducer performance are excellent before shipping. 3. Low cost, high efficiency, high mechanical quality factor, obtaining high electric-acoustic conversion efficiency work at the resonance frequency points. 4. High welding strength and firm bonding. Easy to achieve automated production 5. Same quality, half the price, double the value. Each product reach to you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	580~1000	normal export packaging	50000pcs	Shanghai

 

Diving deeper into the mechanics of our ultrasonic transducer, one discovers its capacity to cater to a wide range of welding needs. Whether it’s the assembly of intricate electronic components, the construction of automotive parts, or the crafting of medical devices, this transducer is engineered to deliver. Its high power and efficiency not only reduce processing times but also enhance the quality of welds, translating into significant operational benefits. Furthermore, the compatibility of our transducer with existing Dukane 41S30 systems ensures a seamless integration into production lines, minimizing downtime and facilitating an easy upgrade path. In embracing our High Efficiency High Power Ultrasonic Transducer, businesses stand at the forefront of technology. They gain a competitive edge by harnessing the power of advanced ultrasonic welding, an essential tool in today’s manufacturing landscape.