Revolutionize Metal Processing with Ultrasonic Emulsion Technology

In the ever-evolving landscape of industrial metal processing, achieving precision and efficiency in metal treatment methods is paramount. Hanspire is at the forefront of innovation, introducing our cutting-edge High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor for Liquid Aluminum Treatment. This state-of-the-art equipment uses ultrasonic emulsion technology to revolutionize the treatment and solidification process of metals, notably aluminum. Ultrasonic emulsion technology works by introducing high-frequency ultrasonic vibrations into the molten metal. This process significantly alters the traditional solidification trajectory of metals. Typically, metals solidify forming coarse columnar crystals, which can be detrimental to the integrity and mechanical properties of the final product. However, our Ultrasonic Metal Melt Processor disrupts this pattern, facilitating the formation of uniform, fine equiaxed crystals. The transformation from coarse to finely structured crystals results in a metal with enhanced physical properties — including increased strength, durability, and resistance to stress and strain. Moreover, the application of ultrasonic emulsion in metal processing addresses the critical issue of macro and microsegregation. Segregation, or the uneven distribution of alloying elements in metal, can severely affect the performance and quality of metal products. The ultrasonic vibrations promote a more homogeneous alloy mix, minimizing segregation and ensuring the consistent quality of the metal. This is particularly significant in the processing of liquid aluminum, a metal known for its challenges related to segregation and crystalline structure control.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

Our Ultrasonic Metal Melt Processor not only paves the way for more refined and reliable metal products but also embodies efficiency in operation. The integration of ultrasonic emulsion technology into metal treatment processes reduces the time and energy typically required to achieve optimal results. This efficiency is a boon for industries seeking to enhance their productivity and sustainability credentials. Whether it's in aerospace, automotive, construction, or consumer goods, the benefits of finer, more uniform, and reliable metal structures cannot be overstated. In conclusion, Hanspire's High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor for Liquid Aluminum Treatment is a groundbreaking solution for industries striving for excellence in metal processing. By harnessing the power of ultrasonic emulsion, we offer an unparalleled approach to metal solidification and treatment, setting new standards for quality, efficiency, and performance in the metal processing sector. Embrace the future of metal processing with Hanspire and unlock the full potential of your products.