Hot Product

Premium Underwater Welding Machine with 20KHz Dual Motors by Hanstyle

Short Description:

Ultrasonic bonding is achieved by transmitting high-frequency vibrations to the fabric. Under the influence of ultrasonic mechanical effects (up and down vibration) and thermal effects, the fabric between the roller and the working surface of the welding head can be cut, perforated, stitched and welded.


  • Model: H-US20A
  • Frequency: 20KHz
  • Power: 2000VA
  • Customization: Acceptable
  • Brand: Hanstyle

Product Detail

Product Tags

Dive into the future of stitching with Hanstyle's Underwater Welding Machine. This innovative tool, designed specifically for PP PE non-woven materials, leverages the power of high-frequency ultrasonic bonding to deliver seamless results. Our Underwater Welding Machine boasts an impressive dual motor of 20KHz, a feature created to enhance efficiency and output. The double motor configuration not only amplifies machine productivity but also guarantees an ultra-smooth stitching operation. This marks a distinguished departure from traditional stitching methods, eliminating the need for thread, needles, or other conventional stitching materials. Ultrasonic vibrations - the secret behind our machine's powerful performance - create a rapid heat cycle that bonds materials firmly together, regardless of their thickness or texture. With such sophisticated technology, the underwater welding machine elevates any production process, yielding superior results with lesser energy consumption.

Introduction:


 

Ultrasonic bonding is achieved by transmitting high-frequency vibrations to the fabric. When a synthetic material or nonwovens passes between the corner of the ultrasonic device and the anvil, vibrations are transmitted directly to the fabric, rapidly generating heat in the fabric. The ultrasonic energy generated by the ultrasonic generator is added to the transducer, generating longitudinal mechanical vibrations that are amplified by the luffing rod and the cutter head, obtaining uniform, intense ultrasonic waves on the plane of the cutter head (also known as the weld head).

 

Ultrasonic sewing machines can quickly seal, stitch and trim synthetic fibers without the use of thread, glue or other consumables. Although ultrasonic sewing machines are similar in appearance and operation to conventional sewing machines, they have a larger gap between their runners and welding wheels, making them ideal for manual operation with tight tolerances or near bends. Ultrasonic bonding eliminates needle and thread breakage, line color change, and line dispersion. Ultrasonic sewing machines are produced 4 times faster than conventional sewing machines and are cost-effective.

Application:


Ultrasonic sewing machines are based on the principle of ultrasonic welding. Used in chemical fiber cloth, nylon cloth, knitted fabric, non-woven fabric, spray cotton, PE paper, PE + aluminum, PE + cloth composite materials; Suitable for clothing, jewelry series, Christmas ornaments, bedding, car covers, non-woven fabrics, leather lace, pajamas, underwear, pillowcases, quilt covers, skirt flowers, hairpin accessories, distribution belts, gift packaging belts, composite cloth, mouth cloth, chopstick cover seat covers, coasters, curtains, raincoats, PVE handbags, umbrellas, food packaging bags, tents, shoes and hat products, disposable surgical gowns, masks, surgical caps, medical eye masks, etc.

Demonstration Of The Working Performance:


Specifications:


Model No:

H-US15/18

H-US20A

H-US20D

H-US28D

H-US20R

H-US30R

H-US35R

Frequency:

15KHz / 18KHz

20KHz

20KHz

28KHz

20KHz

30KHz

35KHz

Power:

2600W / 2200W

2000W     

2000W     

800W

2000W     

1000W     

800W     

Generator:

Analog / Digital

Analog

Digital

Digital

Digital

Digital

Digital

Speed(m/min):

0-18

0-15

0-18

0-18

50-60

50-60

50-60

Melting Width(mm):

≤80

≤80

≤80

≤60

≤12

≤12

≤12

Type:

Manual / Pneumatic

Pneumatic

Pneumatic

Pneumatic

Pneumatic

Pneumatic

Pneumatic

Motor control mode:

Speed board / Frequency converter

Speed board  

Frequency converter

Frequency converter

Frequency converter

Frequency converter

Frequency converter

Number of Motors:

Single / Double

Single / Double

Single / Double

Single / Double

Double

Double

Double

Horn Shape:

Round / Square

Round / Square

Round / Square

Round / Square

Rotary

Rotary

Rotary

Horn Material:

Steel

Steel

Steel

Steel

High Speed Steel

High Speed Steel

High Speed Steel

Power supply:

220V/50Hz

220V/50Hz

220V/50Hz

220V/50Hz

220V/50Hz

220V/50Hz

220V/50Hz

Dimensions:

1280*600*1300mm

1280*600*1300mm

1280*600*1300mm

1280*600*1300mm

1280*600*1300mm

1280*600*1300mm

1280*600*1300mm

Advantage:


  1. 1. It has the advantages of one-time melt molding, no burrs, convenient wheel replacement, diverse styles, fast speed, no preheating, no temperature debugging and so on.
    2. Double motor, ultrasonic luffing rod and welding wheel can be run, and the welding speed is fast.
    3. The flower wheel is designed according to the pattern to enhance the strength and aesthetics of the processed products.
    4. Short welding time, ultrasonic automatic sewing, no need for needle and thread, save the trouble of frequent replacement of needle and thread, sewing speed is 5 to 10 times of traditional sewing machine, width is determined by the customer.
    5. Since the needle is not used, the sewing process is interrupted and the needle remains in the material, eliminating potential safety hazards, and belongs to a new generation of safe and environmentally friendly products.
     
  2. Comments From Clients:

Payment & Shipping:


Minimum Order Quantity Price(USD) Packaging Details Supply Ability Delivery Port
1 Unit 280~1980 normal export packaging 50000pcs Shanghai

 



At Hanstyle, we believe in crafting solutions that are not just groundbreaking but also sustainable. Thus, our underwater welding machine is environmentally friendly, reducing waste and energy usage. It's a perfect choice for businesses looking to make an eco-friendly update to their production lines. In a nutshell, Hanstyle's Underwater Welding Machine is a blend of cutting-edge technology and efficiency. Experience the novelty of ultrasonic stitching and push the boundaries of what's possible in your production process with this powerful tool. Remember, when it comes to stitching, you don’t just want any machine. You want Hanstyle's underwater welding machine - a tool that stitches, bonds, and exceeds expectations.