Premium Ultrasonic Piezoelectric Transducer for Welding

In the fast-evolving world of ultrasonic applications, the need for reliable and efficient tools has never been more critical. At the forefront of this technological advancement is the ultrasonic piezoelectric transducer, a cornerstone in the realm of ultrasonic welding. Hanstyle proudly introduces its flagship product, the High-Quality 20KHz Ultrasonic Welding Transducer With Booster, meticulously designed as a premium replacement for Branson 902 models. This product stands as a testament to our commitment to innovation, quality, and the seamless integration of ultrasonic technology into industrial processes. The ultrasonic piezoelectric transducer operates on the principle of converting electrical energy into mechanical vibrations. These high-frequency vibrations, when applied to materials through the welding horn or sonotrode, create heat through friction and result in a solid-state weld. This process is not only incredibly efficient but also environmentally friendly, as it requires no additional materials or adhesives to bond the components. Hanstyle's ultrasonic welding transducer is equipped with a specialized booster, enhancing its performance and making it an indispensable tool for industries requiring precision and reliability.

Introduction:

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Ultrasonic transducers and ultrasonic horns are devices that generate or transmit ultrasonic energy. When the transducer is used as a transmitter, the electrical oscillating signal sent from the excitation source will cause the electric or magnetic field in the electrical energy storage element of the transducer to change, thereby changing the mechanical vibration system of the transducer by some effect. The driving force of vibration is generated, thereby driving the medium in contact with the mechanical vibration system of the transducer to vibrate and radiating sound waves into the medium.   High-quality transducers have a stable frequency and stable output amplitude for a long time. The quality of the piezoelectric ceramic sheet directly determines the quality of the transducer. All of our transducers use high-quality piezoelectric ceramics, and most of the replacement transducers use piezoelectric ceramics imported from Germany. Hanspire Automation, with exquisite service and quality assurance, is your good partner on the road to success!

Application:

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Branson 902 Replacement is suitable for Branson® Ultrasonic Welder model 910IW and 910IW+ etc 900 series machines. The Replacement Converter for Branson CJ20 , CR20 , 922JA , 902JA , 502. Direct replacement for the 20KHz Branson welding machine.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency (KHz)	Ceramic diameter （mm)	Qty of ceramic	Connect screw	Impedance	Capacitance（pF)	Input Power (W)
Branson CJ20  Replacement	20KHz	50	6	1/2-20UNF	10	20000pF	3300
Branson 502  Replacement	20KHz	50	6	1/2-20UNF	10	20000pF	3300～4400
Branson 402  Replacement	20KHz	50	4	1/2-20UNF	10	4200pF	800
Branson 4TH  Replacement	40KHz	25	4	M8*1.25	10	4200pF	800
Branson 902  Replacement	20KHz	40	4	1/2-20UNF	10	8000pF	1100
Branson 922J  Replacement	20KHz	50	6	1/2-20UNF	10	20000pF	2200～3300
Branson 803  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	1500
Dukane 41S30  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	2000
Dukane 41C30  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	2000
Dukane 110-3122  Replacement	20KHz	50	4	1/2-20UNF	10	11000pF	2000
Dukane 110-3168  Replacement	20KHz	45	2	1/2-20UNF	10	4000pF	800
Rinco 35K  Replacement	35KHz	25	2	M8*1.25	50	2000pF	900
Rinco 20K  Replacement	20KHz	50	2	M16*2	50	5000pF	1500～2000～3000
Telsonic 35K  Replacement	35KHz	25	4	M8*1.25	5	4000pF	1200
Telsonic 20K  Replacement	20KHz	50	4	1/2-20UNF	3	10000pF	2500

Advantage:

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1. 1. Both Titanium alloy material and Aluminum material housing are optional. 2. Every single transducer would be aged before shipping out. 3. Low-cost, high-efficiency figure of merit helps to effectively improve work efficiency. 4. The output is stable, the welding strength is high, and the bonding is firm. Easy to reach automatic production 5. Same quality, half the price, double the value. Every product would be contniuously tested for 72 hours before post to our clients.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	580~1000	normal export packaging	50000pcs	Shanghai

 

Diving deeper into the specifications and advantages of our ultrasonic piezoelectric transducer, it becomes evident that this product is built to deliver unparalleled results. The transducer operates at a frequency of 20KHz, a sweet spot for many welding applications, offering a perfect balance between penetration depth and energy efficiency. This frequency range is ideal for working with various materials, from plastics to non-ferrous metals, allowing for a wide range of applications. Moreover, the inclusion of a booster optimizes the amplitude of the ultrasonic vibrations, ensuring consistent weld quality across diverse materials and thicknesses. In the competitive landscape of ultrasonic welding, choosing the right components can significantly impact the efficiency and quality of your operations. Hanstyle's ultrasonic piezoelectric transducer is not just a piece of equipment; it's a gateway to optimizing your manufacturing processes, reducing waste, and achieving a higher level of product integrity. Whether you're looking to replace an existing component or upgrade your ultrasonic welding capabilities, our high-quality transducer with a booster is engineered to exceed expectations and deliver performance that you can rely on.