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Premium Sonicator Homogenizer: 20KHz Industrial Metal Melt Processor

Short Description:

High energy ultrasound has unique acoustic effects. Ultrasonic wave is also very effective in eliminating bubbles in molten metal. Under the action of ultrasonic wave, the discharge speed of bubbles is greatly accelerated, which can significantly improve the quality of metal.


  • Model: H-UMP10/15/20
  • Frequency: 20KHz
  • Power: 1000VA/1500VA/2000VA
  • Generator: Digital Type
  • Horn Material: Titanium Alloy/ Ceremic Material
  • Brand: Hanstyle

Product Detail

Product Tags

Explore the world of efficient metal processing with Hanstyle's advanced 20KHz Industrial Sonicator Homogenizer, specifically designed for liquid aluminum treatment. Our product is meticulously designed to revolutionize metal solidification processes. Traditionally, solidification resulted in a coarse columnar crystal structure, causing macro and micro segregation in the metal. However, with our sonicator homogenizer on your side, you can benefit from major enhancements in this process. Through introducing ultrasonic vibrations into the metal solidification process, our sonicator homogenizer alters the solidification structure. As a result, the metal transforms from a coarse columnar crystal into a fine equiaxed crystal, enhancing the overall quality and uniformity.

Introduction:


 

In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.

 

The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:


  1. 1. High strength aluminum alloy and magnesium alloy casting
    2. Production of aluminum and magnesium alloy bars and plates
    3. Crystallization degassing of various alloy materials, motor rotors, etc
    4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:


Specifications:


Model

H-UMP10

H-UMP15

H-UMP20

Frequency

 20 ± 1 KHz

Power

1000VA

1500VA

2000VA

Input Voltage

220±10%(V)

Maximum bearing temperature

800℃

Probe Diameter

31mm

45mm

45mm

Ultrasonic Vibrator Reference Size


Advantage:


  1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃.

    2. Easy installation: fixed by flange connection.

    3. Corrosion resistance: use high-strength titanium alloy tool head.

    4. High power: the maximum power of a single radiant head can reach 3000W.

     
  2. Comments From Clients:

Payment & Shipping:


Minimum Order Quantity Price(USD) Packaging Details Supply Ability Delivery Port

1 Piece

2100~6000

normal export packaging 50000pcs Shanghai

 



In other words, with our sonicator homogenizer, you can bid farewell to the issues of macro and micro metal segregation. Effortlessly reinvent the way you handle liquid aluminum treatment, making your process highly efficient and superior to traditional methods. Notably, our sonicator homogenizer is robust and versatile, ideal for industrial use. Choose Hanstyle's 20KHz Industrial Sonicator Homogenizer and take a significant leap towards efficient, seamless, and advanced metal processing. Improve your industrial operations, save time, and witness the difference in metal quality by incorporating the 20KHz sonicator homogenizer into your workflow. Let us assist you in taking your metal solidification and liquid aluminum treatment processes to the next level. Consider Hanstyle's 20KHz Industrial Sonicator Homogenizer - where innovation meets efficiency.