Premium High Power Ultrasonic Transducer for Efficient Welding

In the realm of industrial manufacturing, the quest for efficiency and precision has perpetually driven innovation, leading to the development of advanced technologies that redefine capabilities. Among these innovations, the High Power Ultrasonic Transducer for plastic welding machines and mask manufacturing equipment by Hanstyle stands as a paragon of engineering excellence. Designed to meet the rigorous demands of modern manufacturing, this ultrasonic transducer integrates state-of-the-art technology with unparalleled craftsmanship to offer unmatched performance in welding applications. At its core, the High Power Ultrasonic Transducer is engineered using a sophisticated assembly of high-quality components, including a stack bolt, back driver, electrodes, and piezoceramic rings. Each element is meticulously selected for its durability and efficiency, ensuring that the transducer operates at an optimal frequency of 20KHz. This precise frequency is crucial for achieving consistent and strong welds in plastic materials, making it an invaluable tool in the production of medical masks, automotive components, and consumer goods. The inclusion of a robust flange and a front drive further enhances the transducer's performance, allowing for seamless integration into existing welding machines and facilitating easy installation and maintenance.

Introduction:

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Ultrasonic transducer consists of a stack bolt, back driver, electrodes, piezoceramic rings, a flange and a front drive. The piezoceramic ring is the core component of the transducer, which converts high-frequency electrical energy into mechanical vibration.   At present, ultrasonic transducers have been widely used in industry, agriculture, transportation, life, medical, military and other industries. Ultrasonic transducer is the key part of ultrasonic machine, and its quality directly affects the quality of the whole machine.

Application:

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Ultrasonic transducers are widely used in modern times, mainly suitable for ultrasonic plastic welding machines, ultrasonic metal welding machines, ultrasonic cleaning machines, gas cameras, trichlorine machines, etc.

Applied Industries: automobile industry, electric industry, medical industry, household appliance industry, non-woven fabric, clothing, packing, office supplies, toys, etc.

Applied Machines:

Mask machines, sealing machine, ultrasonic cleaner, welding machines,cutting machines, Medical scalpel and tar clear.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input Power (W)	Max Amplitude (um)
		Shape	Ceramic Diameter (mm)	Qty Of ceramic	Connect Screw		Yellow	Grey	Black
H-5520-4Z	20	Cylindrical	55	4	M18×1	15	10000-11000	10500-11500	14300-20000	2000	8
H-5020-6Z	20		50	6	M18×1.5		18500-20000	/	22500-25000	2000	8
H-5020-4Z	20		50	4	3/8-24UNF		11000-13000	13000-14000	11000-17000	1500	8
H-5020-2Z	20		50	2	M18×1.5	20	6000-7000	6000-7000	/	800	6
H-4020-4Z	20		40	4	1/2-20UNF	15	9000-10000	9500-11000	9000-10000	900	6
H-4020-2Z	20		40	2	1/2-20UNF	25	/	5000-6000	/	500	5
H-5020-4D	20	Inverted flared	50	4	1/2-20UNF	15	11000-12000	12000-13500	/	1300	8
H-5020-6D	20		50	6	1/2-20UNF		19000-21000	/	22500-25000	2000	10
H-4020-6D	20		40	6	1/2-20UNF		15000-16500	13000-14500	/	1500	10
H-4020-4D	20		40	4	1/2-20UNF		8500-10500	10000-11000	10500-11500	900	8
H-5020-4P	20	Aluminum sheet type	50	4	M18×1.5		11000-13000	/	/	1500	6
H-5020-2P	20		50	2	M18×1.5	20	5500-6500	/	/	900	4
H-4020-4P	20		40	4	1/2-20UNF	15	11000-12000	/	/	1000	6

Advantage:

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1. 1.Low impedance with high amplitude, high stabilityand reliability with long service life.  2.Energy saving and environmental protection. It is made of piezoelectric ceramic material, which has high conversion efficiency and can be mass-produced. 3.The performance of piezoelectric materials varies with time and pressure, so taking some time to test can identify non-conforming materials is necessary. All of our ultrasonic transducers will be aged before testing and final assembly.  4.One by one testing to ensure that each transducer performance are excellent before shipping. 5.Customization service is acceptable.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	220~390	normal export packaging	50000pcs	Shanghai

 

The innovation extends beyond the mere assembly of parts; it involves a deep understanding of ultrasonic welding principles and the specific challenges faced in plastic and mask manufacturing. Hanstyle's High Power Ultrasonic Transducer is designed with these challenges in mind, offering a solution that not only increases production speed but also improves weld quality. The transducer's high power output ensures efficient energy transfer, reducing waste and minimizing the risk of defective products. Furthermore, its compatibility with various types of plastic materials broadens its application range, making it a versatile tool for manufacturers looking to optimize their processes. In conclusion, Hanstyle's High Power Ultrasonic Transducer represents a significant leap forward in the field of ultrasonic welding. Its combination of advanced technology, high-quality materials, and thoughtful design culminates in a product that offers unparalleled efficiency, durability, and versatility. For manufacturers aiming to elevate their production capabilities, this transducer emerges as the quintessential choice, promising a future where precision and efficiency are not just aspirations but realities.