Hot Product

Premium 20KHz Cell Homogeniser for Effective Industrial Metal Melt Processing

Short Description:

High energy ultrasound has unique acoustic effects. Ultrasonic wave is also very effective in eliminating bubbles in molten metal. Under the action of ultrasonic wave, the discharge speed of bubbles is greatly accelerated, which can significantly improve the quality of metal.


  • Model: H-UMP10/15/20
  • Frequency: 20KHz
  • Power: 1000VA/1500VA/2000VA
  • Generator: Digital Type
  • Horn Material: Titanium Alloy/ Ceremic Material
  • Brand: Hanstyle

Product Detail

Product Tags

Embrace the innovative technology of our High Efficiency 20KHz Cell Homogeniser, specifically engineered for Industrial Metal Melt Processing. This state-of-the-art device offers a refined solution for liquid aluminium treatment, leveraging the power of ultrasonic vibration to effect significant changes in the solidification of metal. The introduction of ultrasonics into the solidification process results in a transformation of the coarse columnar crystal structure into a uniform, fine, equiaxed crystal. This leads to an enhanced macro and micro segregation of the metals, improving overall metallurgical properties and performance. With the Hanstyle Cell Homogeniser, you gain access to a powerful tool that greatly improves the quality of your end product. This is achieved through a combination of ultrasonic vibrations improving the arrangement and alignment of crystals, leading to a more consistent and robust metal structure.

Introduction:


 

In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.

 

The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:


  1. 1. High strength aluminum alloy and magnesium alloy casting
    2. Production of aluminum and magnesium alloy bars and plates
    3. Crystallization degassing of various alloy materials, motor rotors, etc
    4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:


Specifications:


Model

H-UMP10

H-UMP15

H-UMP20

Frequency

 20 ± 1 KHz

Power

1000VA

1500VA

2000VA

Input Voltage

220±10%(V)

Maximum bearing temperature

800℃

Probe Diameter

31mm

45mm

45mm

Ultrasonic Vibrator Reference Size


Advantage:


  1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃.

    2. Easy installation: fixed by flange connection.

    3. Corrosion resistance: use high-strength titanium alloy tool head.

    4. High power: the maximum power of a single radiant head can reach 3000W.

     
  2. Comments From Clients:

Payment & Shipping:


Minimum Order Quantity Price(USD) Packaging Details Supply Ability Delivery Port

1 Piece

2100~6000

normal export packaging 50000pcs Shanghai

 



Our device stands out because of its high efficiency and advanced technology that guarantees minimal energy consumption while ensuring maximum productivity. It’s the perfect addition to any industrial operation looking to optimize their metal processing procedures. Moreover, it's built keeping in mind industry standards, with a focus on durability and reliability. Harness the latest in metal melt processing technology with our High Efficiency 20KHz Cell Homogeniser. Make us your trusted partner in catalyzing a paradigm shift in your liquid aluminium treatment processes. Remember, with the Hanstyle Cell Homogeniser, you're not just purchasing an equipment, you're investing in a technology that will drive your business to greater heights.