Optimize Extraction with Ultrasonic Homogenizer for Crude Oil Emulsification

In the rapidly evolving world of industrial processing and extraction, the need for efficient, reliable, and high-performing equipment has never been more critical. Hanspire is proud to introduce its latest innovation, the High Stability 20KHz Industrial Ultrasonic Homogenizer, designed specifically for medical herbs extraction and make-up emulsification, with a particular focus on optimizing crude oil emulsification processes. This cutting-edge device represents a significant leap in the pursuit of precision, efficiency, and quality in the industrial sector, particularly in applications involving complex substances like crude oil.

Introduction:

 

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Ultrasonic homogenizer works through ultrasonic cavitation. The "cavitation" effect of ultrasonic wave in liquid forms local high temperature, high pressure or strong shock wave and micro jet, which propagates in the form of standing wave in the suspended body, causing the particles to be periodically stretched and compressed. The combination of these actions leads to the destruction of the agglomerate structure in the system, the enlargement of the particle gap and the formation of separate particles.   Ultrasonic extraction is the preferred technique to isolate bioactive compounds from botanicals. Sonication achieves a complete extraction and thereby superior extract yields are obtained in a very short extraction time. Being such an efficient extraction method, ultrasonic extraction is cost- and time-saving, whilst resulting in high-quality extracts, which are used for food, supplements and pharmaceuticals.

Application:

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1.Food processing. Ultrasonic crystallization can modify the quality of food and improve its quality. Ultrasonic extraction can greatly improve the yield, quality, and filtration speed of juices such as fruits and vegetables; Ultrasonic drying has great potential for the application of heat sensitive foods, as it can improve the removal rate and drying speed of moisture, and the dried materials will not be damaged or blown away.

2.Ultrasound pharmaceuticals. Due to its ability to transmit energy, can disperse and crush small particles under the action of ultrasound. Therefore, it is also widely used in the pharmaceutical field, especially in the dispersion and preparation of drug components.

3.Chinese Herbs Extraction. Using ultrasound to disperse and destroy plant tissues, accelerating the penetration of solvents through tissues, and improving the extraction rate of effective components of Chinese herbal medicine. For example, it takes more than 5 hours to extract all alkaloids from the bark of cinchona bark using general methods, and only half an hour to complete ultrasonic dispersion.

4.Plant essential oil extraction. The ultrasonic oil extraction plant extraction equipment is mainly suitable for the extraction of essential oils from plant raw materials such as natural fragrances, flowers, roots, branches, and leaves. For example, the extraction of osmanthus, roses, jasmine, iris, agarwood, etc.

5.Polyphenols. Ultrasound treatment can improve the bioavailability of polyphenols in camu camu fruit honey.

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Demonstration Of The Working Performance:

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Specifications:

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Model	H-UH20-1000S	H-UH20-1000	H-UH20-2000	H-UH20-3000	H-UH20-3000Z
Frequency	20KHz	20KHz	20KHz	20KHz	20KHz
Power	1000 W	1000 W	2000W	3000W	3000 W
Voltage	220V	220V	220V	220V	220V
Pressure	Normal	Normal	35 MPa	35 MPa	35 MPa
Intensity of sound	>10 W/cm²	>10 W/cm²	>40 W/cm²	>60 W/cm²	>60 W/cm²
Material of probe	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy
Generator	Digital type	Digital type	Digital type	Digital type	Digital type

Advantage:

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1. Titanium alloy material ultrasonic probe, safe for almost all industries.   Different size and shapes of ultrasonic probes for selection   Working with digital generator, automatic frequency searching and tracking.   With automatic alarm protection, easy to operate.   Power adjustable from 1% to 99%.   Stable output amplitude, long working hours, radiation area is increased 2.5 times than traditional tools   Provide consulting services and custom reactor designs.   Custom sizes available for laboratory and high volume industrial applications.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~4900	normal export packaging	50000pcs	Shanghai

 

At the heart of this advanced ultrasonic homogenizer lies the principle of ultrasonic cavitation. This technology harnesses the power of high-frequency ultrasonic waves to generate microscopic bubbles in a liquid medium. As these bubbles collapse, they create powerful shockwaves, resulting in intense shearing forces and extreme conditions. This process effectively breaks down particles and cellular structures, making it ideal for the homogenization, dispersion, and emulsification of various substances. The relevance of this technology in crude oil emulsification cannot be overstated. By facilitating the breakdown and blending of crude oil with other substances at a molecular level, the Ultrasonic Homogenizer enhances the extraction of valuable compounds, improves the efficiency of chemical reactions, and leads to the production of stable emulsions. This is particularly crucial in industries where the purity, consistency, and stability of products are paramount. Hanspire's Industrial Ultrasonic Homogenizer is not just about raw power. It has been meticulously designed to offer unparalleled stability and control, ensuring that even the most sensitive of substances can be processed without degradation or loss of efficacy. This makes it an invaluable tool for applications ranging from the extraction of delicate medical herbs to the precision-engineered processes involved in makeup production. Moreover, its application in crude oil emulsification opens new avenues for optimization in the energy sector, offering a more efficient and environmentally friendly approach to oil processing and utilization. With Hanspire's Ultrasonic Homogenizer, industries now have access to a tool that not only enhances the quality of their products but also contributes to sustainable practices.