Hot Product

Innovative Industrial Homogenizer Mixer - 20KHz Ultrasonic Metal Melt Processor

Short Description:

High energy ultrasound has unique acoustic effects. Ultrasonic wave is also very effective in eliminating bubbles in molten metal. Under the action of ultrasonic wave, the discharge speed of bubbles is greatly accelerated, which can significantly improve the quality of metal.


  • Model: H-UMP10/15/20
  • Frequency: 20KHz
  • Power: 1000VA/1500VA/2000VA
  • Generator: Digital Type
  • Horn Material: Titanium Alloy/ Ceremic Material
  • Brand: Hanstyle

Product Detail

Product Tags

Discover the new era of metal solidification with our state-of-the-art Industrial Homogenizer Mixer, a groundbreaking 20KHz Ultrasonic Metal Melt Processor specifically designed for liquid aluminum treatment. As a leading solution in Hanstyle's innovative product line, this processor brings a transformative approach to metal solidification.

Introduction:


 

In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.

 

The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:


  1. 1. High strength aluminum alloy and magnesium alloy casting
    2. Production of aluminum and magnesium alloy bars and plates
    3. Crystallization degassing of various alloy materials, motor rotors, etc
    4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:


Specifications:


Model

H-UMP10

H-UMP15

H-UMP20

Frequency

 20 ± 1 KHz

Power

1000VA

1500VA

2000VA

Input Voltage

220±10%(V)

Maximum bearing temperature

800℃

Probe Diameter

31mm

45mm

45mm

Ultrasonic Vibrator Reference Size


Advantage:


  1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃.

    2. Easy installation: fixed by flange connection.

    3. Corrosion resistance: use high-strength titanium alloy tool head.

    4. High power: the maximum power of a single radiant head can reach 3000W.

     
  2. Comments From Clients:

Payment & Shipping:


Minimum Order Quantity Price(USD) Packaging Details Supply Ability Delivery Port

1 Piece

2100~6000

normal export packaging 50000pcs Shanghai

 



The science behind our innovative technology is the introduction of ultrasonic vibrations during the solidification process. This crucial step changes the coarse columnar crystal structure typically found in solidified metal to a uniform and fine equiaxed crystal. This fundamental transformation not only significantly improves the overall quality of the metal but also effectively mitigates both macro and micro segregation issues often encountered in the industrial field. As we continue to redefine industry standards with our advanced technology, we're confident that our Industrial Homogenizer Mixer will not only meet but exceed your expectations in terms of performance and efficiency. Be ahead of the game with Hanstyle's revolutionary solutions for liquid aluminum treatment. Put the power of innovation into your hands with our 20KHz Ultrasonic Metal Melt Processor, the future of industrial homogenization.