Innovative Food Cutting Machine: Swift and Accurate Ultrasonic Rubber Cutting Solution for Car Tyre Industry

Introducing Hanstyle’s state-of-the-art Food Cutting Machine, a revolutionary ultrasonic rubber cutter designed for the automobile tyre industry. Harnessing the power of ultrasonic technology, this machine is transforming the way businesses operate by boosting efficiency and ensuring unparalleled precision. The principle of ultrasonic rubber cutting is the conversion of 50/60Hz current into a high frequency power of 20, 30, or 40kHz, by an ultrasonic generator. This is then used to perform precise cuts on rubber - a process that significantly reduces waste and increases productivity. Not limited to just rubber, this machine also boasts the capability to handle a range of materials with similar efficiency.

Introduction:

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Ultrasonic rubber cutting principle is through the ultrasonic generator 50 / 60Hz current into 20,30 or 40kHz power. The converted high frequency electrical energy is again converted into mechanical vibrations of the same frequency by means of transducers, which are then transmitted to the cutter through a set of amplitude modulator means which can vary the amplitude. The cutter transmits the received vibration energy to the cutting surface of the workpiece to be cut, in which the vibration energy is cut by activating the molecular energy of the rubber and opening the molecular chain. Particularly impressive are the variety of plastics that can be processed through Hanspire Automation ultrasonic rubber cutter. They range from delicate foils with minimal thickness to highly elastic materials that require a very sharp knife to hard and brittle materials.

Traditional cutting uses a knife with a sharp cutting edge, which concentrates very large pressure on the cutting edge and presses against the material being cut. When the pressure exceeds the shear strength of the material being cut, the molecular bond of the material is pulled apart, thereby achieving cutting. Therefore, the cutting effect of soft and elastic materials is not good, and it is more difficult for viscous materials. Comparing with traditional cutting, ultrasonic cutting is the use of ultrasonic energy to locally heat and melt the material being cut to achieve the purpose of cutting the material. It can easily cut resin, rubber, non-woven fabric, film, various overlapping composite materials and food. The principle of the ultrasonic cutting machine is completely different from the traditional pressure cutting.

Application:

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It can easily cut resin, rubber, non-woven fabric, film, various overlapping composite materials. With our ultrasonic cutting solutions, wool materials used for covers or upholstery can be quickly and accurately cut and sealed.  It has been widely used for tire rubber parts, such as tread, nylon, sidewall, apex etc.

Demonstration Of The Working Performance:

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Specifications:

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Model No:	H-URC40	H-URC20
Frequency:	40Khz	20Khz
Blade Width(mm):	80	100	152	255	305	315	355
Power:	500W	800W	1000W	1200W	1500W	2000W	2000W
Blade material:	High Quality Steel
Generator Type:	Digital type
Power supply:	220V/50Hz

Advantage:

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1. 1. High cutting precision, no deformation of rubber compound. 2. Good surface finish and good bonding performance. 3. Easy to apply to automated production. 4. Fast speed, high efficiency, no pollution. 5. Cross-cutting and slitting methods are available. 6. No deformation after cutting;cutting surface is very smooth. 7. Connect with PLC robotic arm to work.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Unit	980~4990	normal export packaging	50000pcs	Shanghai

 

Given the high stakes of quality and precision in the automobile tyre industry, there is no room for error in the manufacturing process. Hanstyle's Food Cutting Machine offers the solution with its unprecedented fast speed and high precision. The ultrasonic technology ensures that each cut is clean, with minimum material loss and maximum uniformity. Invest in Hanstyle’s Food Cutting Machine today for swift, accurate, and hassle-free rubber cutting solutions. With its high-precision trimming and fast operation, it is the perfect aid for your automobile tyre industry needs.