Industrial Ultrasonic Homogenizer - Optimize Food Industry Processes

In the dynamic world of food production and processing, the quest for efficiency and quality has led to the adoption of groundbreaking technologies. Among these, ultrasonic homogenization stands out as a game-changer, particularly in applications requiring high precision and stability. Hanstyle's High Stability 20KHz Industrial Ultrasonic Homogenizer emerges as an essential tool for medical herbs extraction and make-up emulsification, embodying the latest advancements in ultrasonic cavitation technology. This piece explores the pivotal role of ultrasonic homogenizers in the food industry, spotlighting the Hanstyle model's superiority in enhancing product consistency, flavor, and overall quality. Ultrasonic homogenization relies on ultrasonic cavitation, a process where high-frequency ultrasonic waves are introduced into a liquid medium. This generates microscopic bubbles that rapidly expand and collapse, producing intense shear forces and heat at a micro-level. Such a mechanism is invaluable in the food industry for several applications, including emulsifying mixtures that traditionally resist combination, such as oil and water, and extracting valuable compounds from plant materials with enhanced efficiency and yield. The Hanstyle 20KHz Industrial Ultrasonic Homogenizer excels in these applications, providing unparalleled stability and power control to ensure consistent results that meet the exacting standards of food industry professionals.

Introduction:

 

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Ultrasonic homogenizer works through ultrasonic cavitation. The "cavitation" effect of ultrasonic wave in liquid forms local high temperature, high pressure or strong shock wave and micro jet, which propagates in the form of standing wave in the suspended body, causing the particles to be periodically stretched and compressed. The combination of these actions leads to the destruction of the agglomerate structure in the system, the enlargement of the particle gap and the formation of separate particles.   Ultrasonic extraction is the preferred technique to isolate bioactive compounds from botanicals. Sonication achieves a complete extraction and thereby superior extract yields are obtained in a very short extraction time. Being such an efficient extraction method, ultrasonic extraction is cost- and time-saving, whilst resulting in high-quality extracts, which are used for food, supplements and pharmaceuticals.

Application:

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1.Food processing. Ultrasonic crystallization can modify the quality of food and improve its quality. Ultrasonic extraction can greatly improve the yield, quality, and filtration speed of juices such as fruits and vegetables; Ultrasonic drying has great potential for the application of heat sensitive foods, as it can improve the removal rate and drying speed of moisture, and the dried materials will not be damaged or blown away.

2.Ultrasound pharmaceuticals. Due to its ability to transmit energy, can disperse and crush small particles under the action of ultrasound. Therefore, it is also widely used in the pharmaceutical field, especially in the dispersion and preparation of drug components.

3.Chinese Herbs Extraction. Using ultrasound to disperse and destroy plant tissues, accelerating the penetration of solvents through tissues, and improving the extraction rate of effective components of Chinese herbal medicine. For example, it takes more than 5 hours to extract all alkaloids from the bark of cinchona bark using general methods, and only half an hour to complete ultrasonic dispersion.

4.Plant essential oil extraction. The ultrasonic oil extraction plant extraction equipment is mainly suitable for the extraction of essential oils from plant raw materials such as natural fragrances, flowers, roots, branches, and leaves. For example, the extraction of osmanthus, roses, jasmine, iris, agarwood, etc.

5.Polyphenols. Ultrasound treatment can improve the bioavailability of polyphenols in camu camu fruit honey.

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Demonstration Of The Working Performance:

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Specifications:

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Model	H-UH20-1000S	H-UH20-1000	H-UH20-2000	H-UH20-3000	H-UH20-3000Z
Frequency	20KHz	20KHz	20KHz	20KHz	20KHz
Power	1000 W	1000 W	2000W	3000W	3000 W
Voltage	220V	220V	220V	220V	220V
Pressure	Normal	Normal	35 MPa	35 MPa	35 MPa
Intensity of sound	>10 W/cm²	>10 W/cm²	>40 W/cm²	>60 W/cm²	>60 W/cm²
Material of probe	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy	Titanium Alloy
Generator	Digital type	Digital type	Digital type	Digital type	Digital type

Advantage:

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1. Titanium alloy material ultrasonic probe, safe for almost all industries.   Different size and shapes of ultrasonic probes for selection   Working with digital generator, automatic frequency searching and tracking.   With automatic alarm protection, easy to operate.   Power adjustable from 1% to 99%.   Stable output amplitude, long working hours, radiation area is increased 2.5 times than traditional tools   Provide consulting services and custom reactor designs.   Custom sizes available for laboratory and high volume industrial applications.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~4900	normal export packaging	50000pcs	Shanghai

 

Beyond its technical prowess, this homogenizer serves as a cornerstone for innovation in food processing. By facilitating the extraction of flavors, colors, and active compounds with greater precision and less thermal degradation than traditional methods, it opens up new possibilities for product development. Additionally, its efficacy in emulsifying mixtures contributes to the creation of products with improved texture, stability, and appearance. Whether for developing new beverages, enhancing the nutritional profile of foods, or creating cosmetic products with natural extracts, the Hanstyle Ultrasonic Homogenizer proves indispensable. In summary, the High Stability 20KHz Industrial Ultrasonic Homogenizer from Hanstyle is not just a piece of equipment; it's a catalyst for transformation in the food industry and beyond. Its application in medical herbs extraction and make-up emulsification is a testament to its versatility and effectiveness. Through the lens of ultrasonic cavitation technology, it reinforces the industry's move towards more efficient, sustainable, and quality-focused production methodologies. As such, it stands as an essential investment for those aiming to lead in the competitive landscape of food processing and production.