High-Speed Ultrasonic Fast Welding Machine for Non-Woven Materials

In the rapidly evolving industrial landscape, where efficiency and quality are paramount, Hanstyle introduces a groundbreaking solution for the textile and non-woven materials sector: the Double Motor 20KHz Ultrasonic Fast Welding Machine equipped with an Analog Generator. This state-of-the-art machinery transforms the traditional sewing and bonding process, leveraging high-frequency ultrasonic waves to achieve unparalleled bonding strength, speed, and aesthetic finish on PP (Polypropylene) and PE (Polyethylene) materials. At the heart of this fast welding machine lies its dual motor system, engineered for robust performance and unmatched speed in fabric bonding. The incorporation of a 20KHz ultrasonic generator ensures that the vibrations are transmitted effectively to the materials, creating solid, durable seams without the need for needles, threads, or adhesives. This not only significantly reduces material costs but also eliminates the risks associated with needle breakage and thread contamination, making it an ideal solution for applications demanding the highest hygiene standards such as medical disposables, protective clothing, and more.

Introduction:

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Ultrasonic bonding is achieved by transmitting high-frequency vibrations to the fabric. When a synthetic material or nonwovens passes between the corner of the ultrasonic device and the anvil, vibrations are transmitted directly to the fabric, rapidly generating heat in the fabric. The ultrasonic energy generated by the ultrasonic generator is added to the transducer, generating longitudinal mechanical vibrations that are amplified by the luffing rod and the cutter head, obtaining uniform, intense ultrasonic waves on the plane of the cutter head (also known as the weld head).   Ultrasonic sewing machines can quickly seal, stitch and trim synthetic fibers without the use of thread, glue or other consumables. Although ultrasonic sewing machines are similar in appearance and operation to conventional sewing machines, they have a larger gap between their runners and welding wheels, making them ideal for manual operation with tight tolerances or near bends. Ultrasonic bonding eliminates needle and thread breakage, line color change, and line dispersion. Ultrasonic sewing machines are produced 4 times faster than conventional sewing machines and are cost-effective.

Application:

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Ultrasonic sewing machines are based on the principle of ultrasonic welding. Used in chemical fiber cloth, nylon cloth, knitted fabric, non-woven fabric, spray cotton, PE paper, PE + aluminum, PE + cloth composite materials; Suitable for clothing, jewelry series, Christmas ornaments, bedding, car covers, non-woven fabrics, leather lace, pajamas, underwear, pillowcases, quilt covers, skirt flowers, hairpin accessories, distribution belts, gift packaging belts, composite cloth, mouth cloth, chopstick cover seat covers, coasters, curtains, raincoats, PVE handbags, umbrellas, food packaging bags, tents, shoes and hat products, disposable surgical gowns, masks, surgical caps, medical eye masks, etc.

Demonstration Of The Working Performance:

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Specifications:

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Model No:	H-US15/18	H-US20A	H-US20D	H-US28D	H-US20R	H-US30R	H-US35R
Frequency:	15KHz / 18KHz	20KHz	20KHz	28KHz	20KHz	30KHz	35KHz
Power:	2600W / 2200W	2000W	2000W	800W	2000W	1000W	800W
Generator:	Analog / Digital	Analog	Digital	Digital	Digital	Digital	Digital
Speed(m/min):	0-18	0-15	0-18	0-18	50-60	50-60	50-60
Melting Width(mm):	≤80	≤80	≤80	≤60	≤12	≤12	≤12
Type:	Manual / Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic
Motor control mode:	Speed board / Frequency converter	Speed board	Frequency converter	Frequency converter	Frequency converter	Frequency converter	Frequency converter
Number of Motors:	Single / Double	Single / Double	Single / Double	Single / Double	Double	Double	Double
Horn Shape:	Round / Square	Round / Square	Round / Square	Round / Square	Rotary	Rotary	Rotary
Horn Material:	Steel	Steel	Steel	Steel	High Speed Steel	High Speed Steel	High Speed Steel
Power supply:	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz
Dimensions:	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm

Advantage:

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1. 1. It has the advantages of one-time melt molding, no burrs, convenient wheel replacement, diverse styles, fast speed, no preheating, no temperature debugging and so on. 2. Double motor, ultrasonic luffing rod and welding wheel can be run, and the welding speed is fast. 3. The flower wheel is designed according to the pattern to enhance the strength and aesthetics of the processed products. 4. Short welding time, ultrasonic automatic sewing, no need for needle and thread, save the trouble of frequent replacement of needle and thread, sewing speed is 5 to 10 times of traditional sewing machine, width is determined by the customer. 5. Since the needle is not used, the sewing process is interrupted and the needle remains in the material, eliminating potential safety hazards, and belongs to a new generation of safe and environmentally friendly products.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Unit	280~1980	normal export packaging	50000pcs	Shanghai

 

Moreover, the fast welding machine's versatility extends beyond its core functionality. Its analog generator offers precise control over the ultrasonic vibrations, allowing for fine-tuning of the bonding process according to the specific requirements of the material or design. This adaptability ensures that whether you are working with thin, delicate fabrics or thick, sturdy non-wovens, the machine can adjust its output to avoid damage while still ensuring a strong bond. Additionally, the environmental benefits of this technology cannot be overstated. By eliminating the need for traditional sewing threads and adhesives, the ultrasonic bonding process significantly reduces waste and energy consumption, contributing to more sustainable manufacturing practices. In conclusion, Hanstyle's Double Motor 20KHz Ultrasonic Fast Welding Machine with Analog Generator represents a significant leap forward in non-woven material processing. Offering speed, efficiency, versatility, and environmental sustainability, this fast welding machine is an invaluable asset for businesses looking to stay competitive in the fast-paced world of textile and non-woven manufacturing.