High-Power Ultrasonic Piezoelectric Transducer Sewing Machine

In the evolving landscape of industrial fabric processing, Hanstyle stands at the forefront with its revolutionary Double Motor 20KHz Ultrasonic Sewing Machine, enhanced by a sophisticated Analog Generator and specifically designed to work wonders on PP PE non-woven materials. At the heart of this groundbreaking machinery lies the ultrasonic piezoelectric transducer technology, a marvel in the modern manufacturing domain, promising unparalleled efficiency and strength in bonding fabrics. The technique of ultrasonic bonding has significantly transformed over the years, moving from conventional stitching methods to more advanced and eco-friendly alternatives. This sewing machine by Hanstyle harnesses the power of ultrasonic waves, generated by high-frequency vibrations, to fuse materials together. This process is facilitated by the ultrasonic piezoelectric transducer, which converts electrical energy into mechanical vibrations. These vibrations, reaching up to an impressive 20KHz, are then directed into the materials through a specially designed horn, causing the layers of fabric to bond under the pressure and heat generated by the ultrasonic energy. This method not only ensures a strong and durable seam but also eliminates the need for needles, threads, or adhesives, making it an environmentally friendly choice for manufacturers.

Introduction:

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Ultrasonic bonding is achieved by transmitting high-frequency vibrations to the fabric. When a synthetic material or nonwovens passes between the corner of the ultrasonic device and the anvil, vibrations are transmitted directly to the fabric, rapidly generating heat in the fabric. The ultrasonic energy generated by the ultrasonic generator is added to the transducer, generating longitudinal mechanical vibrations that are amplified by the luffing rod and the cutter head, obtaining uniform, intense ultrasonic waves on the plane of the cutter head (also known as the weld head).   Ultrasonic sewing machines can quickly seal, stitch and trim synthetic fibers without the use of thread, glue or other consumables. Although ultrasonic sewing machines are similar in appearance and operation to conventional sewing machines, they have a larger gap between their runners and welding wheels, making them ideal for manual operation with tight tolerances or near bends. Ultrasonic bonding eliminates needle and thread breakage, line color change, and line dispersion. Ultrasonic sewing machines are produced 4 times faster than conventional sewing machines and are cost-effective.

Application:

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Ultrasonic sewing machines are based on the principle of ultrasonic welding. Used in chemical fiber cloth, nylon cloth, knitted fabric, non-woven fabric, spray cotton, PE paper, PE + aluminum, PE + cloth composite materials; Suitable for clothing, jewelry series, Christmas ornaments, bedding, car covers, non-woven fabrics, leather lace, pajamas, underwear, pillowcases, quilt covers, skirt flowers, hairpin accessories, distribution belts, gift packaging belts, composite cloth, mouth cloth, chopstick cover seat covers, coasters, curtains, raincoats, PVE handbags, umbrellas, food packaging bags, tents, shoes and hat products, disposable surgical gowns, masks, surgical caps, medical eye masks, etc.

Demonstration Of The Working Performance:

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Specifications:

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Model No:	H-US15/18	H-US20A	H-US20D	H-US28D	H-US20R	H-US30R	H-US35R
Frequency:	15KHz / 18KHz	20KHz	20KHz	28KHz	20KHz	30KHz	35KHz
Power:	2600W / 2200W	2000W	2000W	800W	2000W	1000W	800W
Generator:	Analog / Digital	Analog	Digital	Digital	Digital	Digital	Digital
Speed(m/min):	0-18	0-15	0-18	0-18	50-60	50-60	50-60
Melting Width(mm):	≤80	≤80	≤80	≤60	≤12	≤12	≤12
Type:	Manual / Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic
Motor control mode:	Speed board / Frequency converter	Speed board	Frequency converter	Frequency converter	Frequency converter	Frequency converter	Frequency converter
Number of Motors:	Single / Double	Single / Double	Single / Double	Single / Double	Double	Double	Double
Horn Shape:	Round / Square	Round / Square	Round / Square	Round / Square	Rotary	Rotary	Rotary
Horn Material:	Steel	Steel	Steel	Steel	High Speed Steel	High Speed Steel	High Speed Steel
Power supply:	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz
Dimensions:	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm

Advantage:

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1. 1. It has the advantages of one-time melt molding, no burrs, convenient wheel replacement, diverse styles, fast speed, no preheating, no temperature debugging and so on. 2. Double motor, ultrasonic luffing rod and welding wheel can be run, and the welding speed is fast. 3. The flower wheel is designed according to the pattern to enhance the strength and aesthetics of the processed products. 4. Short welding time, ultrasonic automatic sewing, no need for needle and thread, save the trouble of frequent replacement of needle and thread, sewing speed is 5 to 10 times of traditional sewing machine, width is determined by the customer. 5. Since the needle is not used, the sewing process is interrupted and the needle remains in the material, eliminating potential safety hazards, and belongs to a new generation of safe and environmentally friendly products.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Unit	280~1980	normal export packaging	50000pcs	Shanghai

 

What sets this machine apart is its double motor configuration. This design enhances the efficiency and speed of the bonding process, allowing for a seamless and continuous operation that is ideal for large scale production environments. The analog generator, meticulously calibrated for this machine, ensures a consistent delivery of ultrasonic energy, resulting in uniform welds and a high-quality finish. This machine is particularly adept at working with PP PE non-woven materials, which are widely used in the production of medical garments, protective clothing, and various hygiene products. Its capability to process these materials swiftly and with precision renders it an indispensable tool for businesses aiming to meet the soaring demand for these products, especially in times of global health emergencies. In summary, Hanstyle's Double Motor 20KHz Ultrasonic Sewing Machine, powered by ultrasonic piezoelectric transducer technology, represents a significant leap forward in the field of fabric processing. Its environmental benefits, combined with its efficiency and the superior quality of the bond it achieves, make it an essential asset for any modern manufacturing setup focused on non-woven PP PE materials. Whether it's for the mass production of critical healthcare garments or everyday consumer goods, this machine promises to deliver performance, sustainability, and reliability, all while paving the way for a greener future in manufacturing.