High-Performance Branson Transducer Replacement for 15KHz Ultrasonic Welding Machines by Hanstyle

At Hanstyle, we proudly introduce our High Power Ultrasonic Converter, a superior Branson transducer replacement designed specifically for 15KHz ultrasonic welding machines. This robust tool embodies the latest technological advancements, leveraging the unique piezoelectric effect of its ceramic material to transform electrical signals into mechanical vibrations at ultrasonic frequencies with impressive accuracy and effectiveness. Our Branson transducer replacement contributes to a smoother, more efficient, and reliable welding process. It resonates at ultrasonic frequencies, leading to enhanced precision during the operation. The functionality of this device hinges on its piezoelectric ceramics, which are reactive and sensitive to electrical signals. These materials respond by creating mechanical vibrations, a process that is crucial in facilitating the plastic welding process.

Introduction:

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Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies and convert electrical signals into mechanical vibrations through the piezoelectric effect of the material.   When a transducer is used as a transmitter, the electrical oscillation signal sent from the excitation source will cause changes in the electric or magnetic field in the transducer's electrical energy storage element, thereby altering the mechanical vibration system of the transducer through some effect.   Generate driving force to vibrate, thereby driving the medium in contact with the mechanical vibration system of the transducer to vibrate and radiate sound waves into the medium.

Application:

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The application of ultrasonic transducers is very extensive, which can be divided into industries such as industry, agriculture, transportation, daily life, medical treatment, and military. According to the implemented functions, it is divided into ultrasonic processing, ultrasonic cleaning, ultrasonic detection, detection, monitoring, telemetry, remote control, etc; Classified by working environment into liquids, gases, organisms, etc; Classified by nature into power ultrasound, detection ultrasound, ultrasound imaging, etc.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input power (W)	Max Amplitude (um)
		Shape	Ceramic diameter （mm)	Qty of ceramic	Connect screw		Yellow	Grey	Black
H-7015-4Z	15	Cylindrical	70	4	M20×1.5	15	12000-14000	/	17000-19000	2600	10
H-6015-4Z	15		60	4	M16×1		8000-10000	10000-11000	12500-13500	2200	10
H-6015-6Z	15		60	6	M20×1.5		18500-20500	/	/	2600	10
H-5015-4Z	15		50	4	M18×1.5		12000-13000	13000-14500	/	1500	8
H-5015-4Z	15		40	4	M16×1		9000-10000	9500-11000	/	700	8
H-7015-4D	15	Inverted flared	70	4	M20×1.5		12500-14000	/	17000-19000	2600	11
H-6015-4D	15		60	4	M18×1.5		9500-11000	10000-11000	/	2200	11
H-6015-6D	15		60	6	1/2-20UNF		18500-20500	/	/	2600	11
H-5015-D6	15		50	6	1/2-20UNF		17000-19000	/	23500-25000	2000	11

Advantage:

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1. 1. Energy saving and environmental protection 2. One by one testing to ensure that each transducer performance are excellent before shipping. 3. Low cost, high efficiency, high mechanical quality factor, obtaining high electric-acoustic conversion efficiency work at the resonance frequency points. 4. High welding strength and firm bonding. Easy to achieve automated production 5. Same quality, half the price, double the value. Each product reach to you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	280~420	normal export packaging	50000pcs	Shanghai

 

As a groundbreaking Branson transducer replacement, this high power ultrasonic converter simplifies the plastic welding process, making it quicker, more cost-effective, and improving the final product's quality. It harnesses the power of the material's piezoelectric effect to deliver sustainable performance, long-lasting durability, and optimum efficiency. Our Branson transducer replacement is indeed a game-changer in the industry, emphasizing reliability and longevity. By investing in this high power ultrasonic converter, businesses can anticipate fewer disruptions and achieve improved results across their plastic welding operations while standing up to the trends of the industry. Experience the next level of ultrasonic transducer performance with Hanstyle's innovative solution now.