High Frequency Ultrasonic Transducer for Effective Welding

In an era where precision and reliability are paramount, Hanstyle introduces its groundbreaking solution for industrial welding needs - the High Stability Piezoelectric 20KHz Ultrasonic Welding Transducer. This meticulously engineered component is the cornerstone for plastic welding machines and mask manufacturing equipment, promising unmatched efficiency and durability. At the heart of our innovation is the high frequency ultrasonic transducer, a technology that has redefined the standards of welding performance. The architecture of our ultrasonic transducer is a symphony of precision components. The stack bolt, serving as the spine of the transducer, ensures a robust connection between the piezoceramic rings and the welding machine. These rings, made from premium piezoelectric material, are the soul of the transducer, converting electrical energy into mechanical vibrations at an ultrasonic frequency. This conversion is the key to achieving seamless welds with minimal heat generation, preserving the integrity of the materials being joined. The back driver, electrodes, and front drive work in harmony to amplify these vibrations, directing them precisely where they are needed. Encased in a durable flange, our transducer offers an exceptional lifespan, even in the most demanding industrial environments.

Introduction:

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Ultrasonic transducer consists of a stack bolt, back driver, electrodes, piezoceramic rings, a flange and a front drive. The piezoceramic ring is the core component of the transducer, which converts high-frequency electrical energy into mechanical vibration.   At present, ultrasonic transducers have been widely used in industry, agriculture, transportation, life, medical, military and other industries. Ultrasonic transducer is the key part of ultrasonic machine, and its quality directly affects the quality of the whole machine.

Application:

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Ultrasonic transducers are widely used in modern times, mainly suitable for ultrasonic plastic welding machines, ultrasonic metal welding machines, ultrasonic cleaning machines, gas cameras, trichlorine machines, etc.

Applied Industries: automobile industry, electric industry, medical industry, household appliance industry, non-woven fabric, clothing, packing, office supplies, toys, etc.

Applied Machines:

Mask machines, sealing machine, ultrasonic cleaner, welding machines,cutting machines, Medical scalpel and tar clear.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input Power (W)	Max Amplitude (um)
		Shape	Ceramic Diameter (mm)	Qty Of ceramic	Connect Screw		Yellow	Grey	Black
H-5520-4Z	20	Cylindrical	55	4	M18×1	15	10000-11000	10500-11500	14300-20000	2000	8
H-5020-6Z	20		50	6	M18×1.5		18500-20000	/	22500-25000	2000	8
H-5020-4Z	20		50	4	3/8-24UNF		11000-13000	13000-14000	11000-17000	1500	8
H-5020-2Z	20		50	2	M18×1.5	20	6000-7000	6000-7000	/	800	6
H-4020-4Z	20		40	4	1/2-20UNF	15	9000-10000	9500-11000	9000-10000	900	6
H-4020-2Z	20		40	2	1/2-20UNF	25	/	5000-6000	/	500	5
H-5020-4D	20	Inverted flared	50	4	1/2-20UNF	15	11000-12000	12000-13500	/	1300	8
H-5020-6D	20		50	6	1/2-20UNF		19000-21000	/	22500-25000	2000	10
H-4020-6D	20		40	6	1/2-20UNF		15000-16500	13000-14500	/	1500	10
H-4020-4D	20		40	4	1/2-20UNF		8500-10500	10000-11000	10500-11500	900	8
H-5020-4P	20	Aluminum sheet type	50	4	M18×1.5		11000-13000	/	/	1500	6
H-5020-2P	20		50	2	M18×1.5	20	5500-6500	/	/	900	4
H-4020-4P	20		40	4	1/2-20UNF	15	11000-12000	/	/	1000	6

Advantage:

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1. 1.Low impedance with high amplitude, high stabilityand reliability with long service life.  2.Energy saving and environmental protection. It is made of piezoelectric ceramic material, which has high conversion efficiency and can be mass-produced. 3.The performance of piezoelectric materials varies with time and pressure, so taking some time to test can identify non-conforming materials is necessary. All of our ultrasonic transducers will be aged before testing and final assembly.  4.One by one testing to ensure that each transducer performance are excellent before shipping. 5.Customization service is acceptable.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	220~390	normal export packaging	50000pcs	Shanghai

 

Beyond its technical specifications, what sets our high frequency ultrasonic transducer apart is its versatility and ease of integration. Designed for both plastic welding machines and mask manufacturing equipment, it offers a universal solution for a variety of industrial applications. Whether it’s creating durable joints in automotive parts or ensuring the structural integrity of medical masks, this transducer delivers with reliability and precision. Its high frequency operation not only increases welding speed but also enhances the quality of the weld, resulting in products that meet the highest standards of strength and aesthetics. Investing in the High Stability Piezoelectric 20KHz Ultrasonic Welding Transducer from Hanstyle means opting for a future where efficiency, reliability, and quality are never compromised. Join us in revolutionizing industrial welding, and experience the unparalleled benefits of our high frequency ultrasonic transducer technology.