High-Efficiency 20KHz Ultrasonic Sewing Machine with Welding Generators

In the innovative landscape of textile machinery, Hanstyle stands at the forefront with its groundbreaking Fast Speed Intelligent 20KHz Ultrasonic Sewing Machine, equipped with a state-of-the-art digital generator. This machine is not just a piece of equipment; it represents a leap forward in the manufacturing of surgical suits and other precision textiles. Its core functionality revolves around the advanced application of welding generators, a technology that has transformed the way we think about fabric joining methods. Ultrasonic welding, the heart of this machine's operation, utilizes high-frequency vibration waves. These waves are meticulously directed to the surfaces of the materials to be joined, creating a seamless and durable bond without the need for traditional sewing threads or adhesives. The welding generators play a crucial role in this process, converting electrical energy into these high-frequency acoustic vibrations with unparalleled efficiency and precision. This not only ensures robust seams that stand the test of time but also significantly reduces material wastage and energy consumption, aligning with modern sustainable manufacturing standards.

Introduction:

---

The principle of ultrasonic welding is to transmit high-frequency vibration waves to the surface of the two objects to be welded. Under pressure, the surfaces of the two objects rub against each other, forming a fusion between the molecular layers. Ultrasonic sewing machine adopts the principle of ultrasonic welding, which is a high-tech technology for welding thermoplastic products. A wide range of thermoplastic parts can be welded by ultrasonic welding without the addition of solvents, adhesives or other ancillary products. When synthetic or nonwoven materials pass between the corners and anvils of ultrasonic devices, vibrations are transmitted directly to the fabric, rapidly generating heat in the fabric. Ultrasonic sewing machines can quickly seal, stitch and trim synthetic fibers without the use of thread, glue or other consumables. It is designed for special applications in the textile, apparel and engineered fabric industries and can be done quickly in a single operation, saving time, manpower and materials. The seams bonded by ultrasonic sewing machines blend perfectly and are sealed.

Application:

---

Ultrasonic sewing machine is widely used in disposable surgical gowns, surgical caps, shower caps, hats, head covers, shoe covers, anti-corrosion clothing, electrostatic clothing, assault clothing, filters, chair covers, suit covers, non-woven bags and other industries. Suitable for lace clothing, ribbons, decoration, filtration, lace and quilting, decorative products, handkerchiefs, tablecloths, curtains, bedspreads, pillowcases, quilt covers, tents, raincoats, disposable surgical gowns and hats, disposable masks, non-woven bags, etc.

Demonstration Of The Working Performance:

---

Specifications:

Model No:	H-US15/18	H-US20A	H-US20D	H-US28D	H-US20R	H-US30R	H-US35R
Frequency:	15KHz / 18KHz	20KHz	20KHz	28KHz	20KHz	30KHz	35KHz
Power:	2600W / 2200W	2000W	2000W	800W	2000W	1000W	800W
Generator:	Analog / Digital	Analog	Digital	Digital	Digital	Digital	Digital
Speed(m/min):	0-18	0-15	0-18	0-18	50-60	50-60	50-60
Melting Width(mm):	≤80	≤80	≤80	≤60	≤12	≤12	≤12
Type:	Manual / Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic
Motor control mode:	Speed board / Frequency converter	Speed board	Frequency converter	Frequency converter	Frequency converter	Frequency converter	Frequency converter
Number of Motors:	Single / Double	Single / Double	Single / Double	Single / Double	Double	Double	Double
Horn Shape:	Round / Square	Round / Square	Round / Square	Round / Square	Rotary	Rotary	Rotary
Horn Material:	Steel	Steel	Steel	Steel	High Speed Steel	High Speed Steel	High Speed Steel
Power supply:	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz
Dimensions:	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm

Advantage:

---

1. 1. No need for needle and thread, save cost, avoid the trouble of needle and thread breakage. 2. Humanized design, ergonomic, simple operation. 3. It can be used for linear and curved welding processing. 4. Meet the requirements of waterproof, airtight and anti-virus (bacteria). 5. The flower wheel is designed according to the pattern to enhance the strength and beauty of the processed products. 6. It can control the welding width and improve the production capacity. 7. The special welding arm design of the equipment has a good welding effect on the cuff.

2. Comments From Clients：

3. ---

Payment & Shipping:

---

Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Unit	980 ~ 2980	normal export packaging	50000pcs	Shanghai

 

Furthermore, the digital generator accompanying this sewing machine enhances its efficiency and user-friendliness. It allows for precise control over the welding parameters, ensuring that each bond is formed perfectly according to the specifications required for medical-grade surgical suits. This level of precision is essential in the production of protective clothing, where every seam must provide a reliable barrier against contaminants. The inclusion of welding generators in this ultrasonic sewing machine's design elevates its capability to meet the exacting demands of today’s healthcare sector, guaranteeing that each product is not only durable and efficient but also contributes to the safety and well-being of medical professionals and their patients. By embracing the power of ultrasonic welding and the advanced capabilities of digital welding generators, Hanstyle's Fast Speed Intelligent 20KHz Ultrasonic Sewing Machine represents a significant advancement in the field of textile manufacturing. It offers a sustainable, efficient, and high-quality solution for the production of surgical suits and other high-precision textiles, setting a new standard in the industry.