Factory High-Quality Ultrasonic Device for Spot Welding
| Item NO. | Frequency (KHz) | Dimensions | Impedance | Capacitance (pF) | Input Power (W) | Max Amplitude (um) | Shape | Ceramic Diameter (mm) | Quantity of Ceramic | Connect Screw | |
|---|---|---|---|---|---|---|---|---|---|---|---|
| H-3828-2Z | 28 | Cylindrical | 38 | 2 | 1/2-20UNF | 30 | 4000-5000 | / | / | 500 | 3 |
| H-3828-4Z | 28 | 38 | 4 | 1/2-20UNF | 30 | 7500-8500 | / | 10000-12000 | 800 | 4 | |
| H-3028-2Z | 28 | 30 | 2 | 3/8-24UNF | 30 | 2600-3400 | 3000-4000 | / | 400 | 3 | |
| H-2528-2Z | 28 | 25 | 2 | M8×1 | 35 | 1950-2250 | 2300-2500 | / | 300 | 3 | |
| H-2528-4Z | 28 | 25 | 4 | M8×1 | 30 | 3900-4200 | / | / | 400 | 4 |
Common Product Specifications
| Frequency (KHz) | Power (W) | Max Amplitude (um) |
|---|---|---|
| 28 | 500-800 | 3-4 |
Product Manufacturing Process
The manufacturing process of ultrasonic devices involves several key stages, including material selection, design optimization, and precise assembly. The first step is the selection of high-quality piezoelectric ceramic chips, which are essential for efficient energy conversion. Computer-assisted design ensures optimal vibration speed ratios, enhancing the amplitude. The assembly process is crucial, as it involves the precise placement of piezoelectric ceramics and the secure fastening of components with pre-stressed screws to maximize energy output. Throughout the process, rigorous testing is conducted to ensure each device meets stringent performance standards.
Product Application Scenarios
Ultrasonic devices from our factory are versatile tools, suitable for a wide range of industries including automotive, electrical, and medical sectors. In the automotive industry, they are used for precise welding of non-woven fabrics and PVC materials, aiding in the production of airbags, seat covers, and dashboards. In the electrical sector, these devices facilitate the welding of delicate wiring and components, enhancing product durability. The medical field benefits from the non-invasive capabilities of ultrasonic devices, which are employed in the creation of medical fabrics and surgical instruments. Our factory's expertise has cemented our reputation as a leader in these applications.
Product After-Sales Service
We offer comprehensive after-sales service for our ultrasonic devices, including a one-year warranty, technical support, and repair services. Our dedicated customer service team is available to address any inquiries or issues promptly.
Product Transportation
Our products are shipped globally, ensuring secure and timely delivery through trusted logistics partners. We provide regular updates on shipping status and offer flexible shipping options to meet customer needs.
Product Advantages
- High efficiency and excellent electro-acoustic conversion.
- Stable output with high-quality piezoelectric ceramics.
- Robust construction with excellent heat resistance.
- Versatile applications across multiple industries.
- Customizable to meet specific customer requirements.
Product FAQ
- What is the frequency range of your ultrasonic devices?
Our factory produces ultrasonic devices operating in the range of 15KHz to 70KHz, catering to various industrial applications.
- Can these devices be customized?
Yes, our factory offers customization to meet specific needs, including non-standard transducers.
- Do you provide technical support?
We provide comprehensive technical support along with a one-year warranty on all our ultrasonic devices.
- How do I maintain my ultrasonic device?
Regular maintenance involves checking connections, ensuring proper power supply, and avoiding exposure to harsh environments.
- What industries can benefit from your ultrasonic devices?
Our devices serve industries such as automotive, medical, textiles, and electronics for various applications.
- What makes your ultrasonic devices unique?
Our ultrasonics offer high power output with precision, enhanced by computer optimization and quality materials.
- How is delivery time managed?
We guarantee timely delivery by working with reliable logistics partners and keeping customers informed throughout the process.
- What is the power range of your devices?
Our factory's ultrasonic devices range from 400W to over 800W, suitable for different applications.
- Are these devices energy efficient?
Yes, our ultrasonic devices are designed for high efficiency, generating optimal power with minimal energy input.
- Is there a minimum order quantity?
The minimum order quantity is one piece, making our products accessible for businesses of all sizes.
Product Hot Topics
- The Evolution of Ultrasonic Devices in Manufacturing
Ultrasonic devices have revolutionized the manufacturing landscape, introducing non-invasive, precise solutions across industries. Our factory remains at the forefront of this evolution, constantly innovating and improving our devices to meet the growing demands of modern manufacturing. Our focus on high-frequency applications has opened new possibilities for precision welding and quality control, making us a pivotal player in the industry's future.
- How Ultrasonic Devices Minimize Environmental Impact
Our factory prioritizes eco-friendly practices in ultrasonic device production. By utilizing high-efficiency components and designing for minimal energy consumption, our ultrasonic devices contribute to reducing industrial footprints. Furthermore, the non-invasive nature of ultrasonics means less waste and damage, aligning with global environmental goals. This commitment to sustainability makes our devices a favored choice for environmentally conscious industries.
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