Enhance Aluminum Processing with 20KHz Ultrasonic Cavitation Metal Melting Unit

Unveiling the leading-edge technology in the realm of metal processing - the 20KHz Ultrasonic Cavitation Metal Melt Processor. This state-of-the-art processor is engineered for superior grade liquid aluminum treatment, a testament to Hanstyle's commitment to investing in cutting-edge technology solutions. The science behind this revolutionary product lies in the use of ultrasonic vibration. As opposed to conventional methods, introducing ultrasonic cavitation in the metal solidification process significantly revamps the solidification structure. The result? Rather than coarse columnar crystals, users achieve an even and finely-detailed equiaxed crystal arrangement. The benefits of this are two-fold. Not only does it enhance the physical appearance of the end product, but it also boosts the metal's overall morphological properties.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The Ultrasonic Cavitation Metal Melt Processor also poses significant advancements in the mitigation of macro and micro-segregation in metals. This is pivotal in ensuring that the metal alloys produced are of optimal quality, uniformity, and strength. In terms of aluminum treatment, it assures a seamless, flawless finish, and supreme durability – traits that are integral for high-quality manufacturing. At Hanstyle, we believe in making the most of technological advancements like Ultrasonic Cavitation to transform industrial metal processing. With our 20KHz Ultrasonic Cavitation Metal Melt Processor, you can experience radical improvements in your metal treatment and processing procedures. Embrace the new age of metal processing with Hanstyle, and redefine the standard of efficiency and quality in your business.