Cutting-Edge Welding Technology: 20KHz Ultrasonic Sewing Machine

In the dynamic world of modern manufacturing and fabric processing, cutting-edge technology and innovation play pivotal roles in delivering efficiency, quality, and reliability. At the forefront of this technological advancement is Hanstyle's latest offering: the Fast Speed Intelligent 20KHz Ultrasonic Sewing Machine equipped with a Digital Generator, specifically designed for the precision crafting of surgical suits. This sophisticated machine represents a leap forward in the domain of cutting tools in welding, marrying ultrasonic welding principles with cutting-edge design to redefine the standards of fabric joining and embellishment.

Introduction:

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The principle of ultrasonic welding is to transmit high-frequency vibration waves to the surface of the two objects to be welded. Under pressure, the surfaces of the two objects rub against each other, forming a fusion between the molecular layers. Ultrasonic sewing machine adopts the principle of ultrasonic welding, which is a high-tech technology for welding thermoplastic products. A wide range of thermoplastic parts can be welded by ultrasonic welding without the addition of solvents, adhesives or other ancillary products. When synthetic or nonwoven materials pass between the corners and anvils of ultrasonic devices, vibrations are transmitted directly to the fabric, rapidly generating heat in the fabric. Ultrasonic sewing machines can quickly seal, stitch and trim synthetic fibers without the use of thread, glue or other consumables. It is designed for special applications in the textile, apparel and engineered fabric industries and can be done quickly in a single operation, saving time, manpower and materials. The seams bonded by ultrasonic sewing machines blend perfectly and are sealed.

Application:

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Ultrasonic sewing machine is widely used in disposable surgical gowns, surgical caps, shower caps, hats, head covers, shoe covers, anti-corrosion clothing, electrostatic clothing, assault clothing, filters, chair covers, suit covers, non-woven bags and other industries. Suitable for lace clothing, ribbons, decoration, filtration, lace and quilting, decorative products, handkerchiefs, tablecloths, curtains, bedspreads, pillowcases, quilt covers, tents, raincoats, disposable surgical gowns and hats, disposable masks, non-woven bags, etc.

Demonstration Of The Working Performance:

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Specifications:

Model No:	H-US15/18	H-US20A	H-US20D	H-US28D	H-US20R	H-US30R	H-US35R
Frequency:	15KHz / 18KHz	20KHz	20KHz	28KHz	20KHz	30KHz	35KHz
Power:	2600W / 2200W	2000W	2000W	800W	2000W	1000W	800W
Generator:	Analog / Digital	Analog	Digital	Digital	Digital	Digital	Digital
Speed(m/min):	0-18	0-15	0-18	0-18	50-60	50-60	50-60
Melting Width(mm):	≤80	≤80	≤80	≤60	≤12	≤12	≤12
Type:	Manual / Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic
Motor control mode:	Speed board / Frequency converter	Speed board	Frequency converter	Frequency converter	Frequency converter	Frequency converter	Frequency converter
Number of Motors:	Single / Double	Single / Double	Single / Double	Single / Double	Double	Double	Double
Horn Shape:	Round / Square	Round / Square	Round / Square	Round / Square	Rotary	Rotary	Rotary
Horn Material:	Steel	Steel	Steel	Steel	High Speed Steel	High Speed Steel	High Speed Steel
Power supply:	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz
Dimensions:	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm

Advantage:

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1. 1. No need for needle and thread, save cost, avoid the trouble of needle and thread breakage. 2. Humanized design, ergonomic, simple operation. 3. It can be used for linear and curved welding processing. 4. Meet the requirements of waterproof, airtight and anti-virus (bacteria). 5. The flower wheel is designed according to the pattern to enhance the strength and beauty of the processed products. 6. It can control the welding width and improve the production capacity. 7. The special welding arm design of the equipment has a good welding effect on the cuff.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Unit	980 ~ 2980	normal export packaging	50000pcs	Shanghai

 

The core mechanism of our Ultrasonic Sewing Machine revolves around the innovative application of ultrasonic welding. This technique utilizes high-frequency vibration waves, transmitting them across the surfaces of the materials to be joined. Unlike traditional sewing or stitching methods that rely on needles and thread, our machine employs ultrasonic waves to generate heat due to friction, effectively fusing the materials together at a molecular level. This process not only ensures exceptionally strong bonds but also significantly reduces the time taken for each weld, thereby enhancing productivity. Moreover, by eliminating the need for needles and threads, it minimizes waste, making it a more sustainable choice for environmentally conscious operations. What sets our Ultrasonic Sewing Machine apart as a cutting tool in welding is its precision and adaptability. The digital generator accompanying the machine allows for seamless control over the welding process, enabling adjustments to be made in real-time for optimal results. This level of control is crucial when working with delicate materials such as those used in surgical suits, where precision is paramount. Additionally, the machine's fast speed and intelligent design ensure that each product is consistently produced with high quality, meeting the rigorous standards required in medical applications. Whether it's creating protective garments or innovative textile solutions, Hanstyle's Ultrasonic Sewing Machine is your partner in pushing the boundaries of what's possible with cutting tools in welding.