Advanced Water Oil Emulsification via 20KHz Ultrasonic Metal Melt Processor

In the realm of metal solidification, the introduction of ultrasonic vibrations has marked a significant transformation. This innovative technique facilitates a morphological shift in the solidification structure - transitioning from coarse columnar crystal to a uniform and immaculately fine equiaxed crystal. This technological revolution, brought forward by Hanstyle, is more than just a structural alteration. It amplifies the potential of metal, enhancing both its macroscopic and microscopic segregation. When it comes to water oil emulsification, the prowess of the High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor is unparalleled. Optimized for liquid aluminum treatment, the breakthrough device is designed to serve an assortment of industrial applications. It introduces precision and accuracy to the complex world of water oil emulsification, ensuring that the intricacies of the procedure are explored to their maximum potential.

Introduction:

---

In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

---

1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

---

Specifications:

---

Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

---

Advantage:

---

1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

3. ---

Payment & Shipping:

---

Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The power of ultrasonic vibration technology intensifies the process of water oil emulsification, allowing for efficient and uniform mixing. The Ultrasonic Metal Melt Processor fosters an environment where the minuscule droplets in the emulsion are evenly distributed. This creates a blend with a more stable thermodynamic property, a characteristic crucial to many industrial applications. Encapsulating the best of cutting-edge technology, the High Efficiency 20KHz Industrial Ultrasonic Metal Melt Processor spearheads new ways of formulating water oil emulsion. Its advanced capabilities echo Hanstyle's commitment to innovation, reimagining the standards for liquid metal treatment across the board. By making the impossible possible, Hanstyle continues to further its mission to create superior industrial processing solutions for its invaluable clientele.