40KHz Ultrasonic Transducer for Efficient Plastic & Mask Welding

In the fast-evolving world of industrial manufacturing, Hanstyle stands at the forefront with its cutting-edge 40KHz Ultrasonic Transducer, tailored for plastic welding and mask machine applications. This meticulously engineered product is a testament to the innovative capabilities that ultrasonic technology brings to the table, enhancing operational efficiency and product quality across a broad spectrum of industries. At the core of the Hanstyle 40KHz Ultrasonic Transducer is a harmonious integration of components including a stack bolt, piezoceramic rings, and a meticulously designed back driver, all encapsulated within a robust structure comprising electrodes, a flange, and a precision-crafted front drive. This configuration is not just a mere assembly of parts; it's a symphony of engineering that resonates with the frequency of progress, offering unrivaled stability and performance in ultrasonic welding tasks. The operational principle of the transducer lies in its ability to convert electrical energy into mechanical vibrations at an ultrasonic frequency of 40KHz. These high-frequency vibrations are then transferred to the welding point, generating localized heat due to the friction between the parts to be joined. The beauty of this process is its precision and the ability to achieve high-quality welds without introducing external heat or contaminants, making it an ideal solution for sensitive manufacturing processes, such as those encountered in the production of medical masks or in the assembly of complex plastic components.

Introduction:

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Ultrasonic transducer consists of a stack bolt, back driver, electrodes, piezoceramic rings, a flange and a front drive. The piezoceramic ring is the core component of the transducer, which converts high-frequency electrical energy into mechanical vibration.   At present, ultrasonic transducers have been widely used in industry, agriculture, transportation, life, medical, military and other industries. Ultrasonic transducer is the key part of ultrasonic machine, and its quality directly affects the quality of the whole machine.

Application:

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Ultrasonic transducers are widely used in modern times, mainly suitable for ultrasonic plastic welding machines, ultrasonic metal welding machines, ultrasonic cleaning machines, gas cameras, trichlorine machines, etc.

Applied Industries: automobile industry, electric industry, medical industry, household appliance industry, non-woven fabric, clothing, packing, office supplies, toys, etc.

Applied Machines:

Mask machines, sealing machine, ultrasonic cleaner, welding machines,cutting machines, Medical scalpel and tar clear.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input Power (W)	Max Amplitude (um)
		Shape	Ceramic Diameter (mm)	Qty Of ceramic	Connect Screw		Yellow	Grey	Black
H-5520-4Z	20	Cylindrical	55	4	M18×1	15	10000-11000	10500-11500	14300-20000	2000	8
H-5020-6Z	20		50	6	M18×1.5		18500-20000	/	22500-25000	2000	8
H-5020-4Z	20		50	4	3/8-24UNF		11000-13000	13000-14000	11000-17000	1500	8
H-5020-2Z	20		50	2	M18×1.5	20	6000-7000	6000-7000	/	800	6
H-4020-4Z	20		40	4	1/2-20UNF	15	9000-10000	9500-11000	9000-10000	900	6
H-4020-2Z	20		40	2	1/2-20UNF	25	/	5000-6000	/	500	5
H-5020-4D	20	Inverted flared	50	4	1/2-20UNF	15	11000-12000	12000-13500	/	1300	8
H-5020-6D	20		50	6	1/2-20UNF		19000-21000	/	22500-25000	2000	10
H-4020-6D	20		40	6	1/2-20UNF		15000-16500	13000-14500	/	1500	10
H-4020-4D	20		40	4	1/2-20UNF		8500-10500	10000-11000	10500-11500	900	8
H-5020-4P	20	Aluminum sheet type	50	4	M18×1.5		11000-13000	/	/	1500	6
H-5020-2P	20		50	2	M18×1.5	20	5500-6500	/	/	900	4
H-4020-4P	20		40	4	1/2-20UNF	15	11000-12000	/	/	1000	6

Advantage:

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1. 1.Low impedance with high amplitude, high stabilityand reliability with long service life.  2.Energy saving and environmental protection. It is made of piezoelectric ceramic material, which has high conversion efficiency and can be mass-produced. 3.The performance of piezoelectric materials varies with time and pressure, so taking some time to test can identify non-conforming materials is necessary. All of our ultrasonic transducers will be aged before testing and final assembly.  4.One by one testing to ensure that each transducer performance are excellent before shipping. 5.Customization service is acceptable.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	220~390	normal export packaging	50000pcs	Shanghai

 

The significance of the 40KHz frequency cannot be overstated. This specific frequency strikes the perfect balance between penetration depth and detail resolution, making it suited for an array of applications that demand both strength and delicacy in bonding. Whether it's creating airtight seals in medical devices or assembling intricate components in automotive manufacturing, the Hanstyle 40KHz Ultrasonic Transducer stands as a beacon of innovation, driving efficiency, and reliability in ultrasonic welding. In conclusion, the Hanstyle 40KHz Ultrasonic Transducer emerges as a pivotal tool in the realm of industrial manufacturing, where precision, efficiency, and reliability are not just requirements but imperatives. As industries continue to evolve and demand more sophisticated solutions, Hanstyle is committed to leading the charge, offering technologies that not only meet but exceed the expectations of the modern manufacturer. With Hanstyle's transducer, the future of ultrasonic welding is here, and it's more powerful, precise, and reliable than ever before.