28KHz Ultrasonic Welding Transducer - High-Quality Spot Welding Solution

In the rapidly evolving world of manufacturing and assembly, the quest for more efficient, reliable, and precise methods for joining materials is perpetual. At the forefront of this quest is Hanstyle, leveraging the remarkable capabilities of ultrasonic technology to offer innovative solutions like our High-Quality Piezoelectrical 28KHz Ultrasonic Welding Transducer, specifically designed for spot welding devices.

Introduction:

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Ultrasound is the conversion of high-frequency electric energy into mechanical vibration through a transducer. The characteristics of the transducer depend on the material selection and manufacturing process. The performance and service life of the transducer of the same size and shape are very different. Commonly used high-power ultrasonic transducers are used in ultrasonic plastic welding machines, ultrasonic metal welding machines, various handheld ultrasonic tools, continuous working ultrasonic emulsifying homogenizers, atomizers, ultrasonic engraving machines and other equipment. Commonly used 15KHz 20KHz 28KHz 35KHz 40KHz 60KHz 70KHz and other products can also design and manufacture non-standard transducers according to customer special requirements to meet various needs.

Application:

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Suitable for automobile industry, electric industry, medical industry etc. It’s been widely used for Non-woven materials, fabrics, PVC materials, popular for making clothing, toys, food, environmental protection non-woven bags, masks and other different products.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input power (W)	Max Amplitude (um)
		Shape	Ceramic diameter （mm)	Qty of ceramic	Connect screw		Yellow	Grey	Black
H-3828-2Z	28	Cylindrical	38	2	1/2-20UNF	30	4000-5000	/	/	500	3
H-3828-4Z	28		38	4	1/2-20UNF	30	7500-8500	/	10000-12000	800	4
H-3028-2Z	28		30	2	3/8-24UNF	30	2600-3400	3000-4000	/	400	3
H-2528-2Z	28		25	2	M8×1	35	1950-2250	2300-2500	/	300	3
H-2528-4Z	28		25	4	M8×1	30	3900-4200	/	/	400	4

Advantage:

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1. 1. High quality piezoelectric ceramic chips with strong and stable output. 2. High efficiency, high mechanical quality factor, achieving high electro-acoustic conversion efficiency at resonant frequency points. 3. Large amplitude: Computer optimized design, high vibration speed ratio. 4. High power, under the action of pre-stressed screws, the energy of piezoelectric ceramics is maximized; 5. Good heat resistance, low harmonic impedance, low calorific value, and wide temperature range for use.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	180~330	normal export packaging	50000pcs	Shanghai

 

Our ultrasonic welding technology encapsulates the transformation of high-frequency electrical energy into mechanical vibration via a state-of-the-art transducer. This process is not just about joining materials; it's about doing so with unparalleled precision, speed, and reliability. The heart of this technology lies in the ultrasonic generator and transducer, a duo that works harmoniously to produce vibrations at 28KHz. These vibrations, when applied to the materials to be joined, create heat through friction, melting the materials at the point of contact without the necessity for additional adhesives or connectors. This method ensures a clean, strong, and environmentally friendly bond, setting new standards in the manufacturing industry. Diving deeper into the intricacies of our product, the ultrasonic generator, and transducer have been meticulously engineered to meet the demands of modern spot welding needs. The generator acts as the brain of the operation, converting electrical energy into high-frequency signals. These signals are then transmitted to the transducer, which functions as the muscle, transforming the electrical signals into mechanical vibrations. This synergy between the ultrasonic generator and transducer not only maximizes efficiency and effectiveness but also ensures the adaptability of our welding technology across a broad spectrum of materials and applications. Whether it's plastics, metals, or composites, our ultrasonic welding transducer is designed to deliver superior performance, making it an invaluable tool in various industries, including automotive, electronics, and medical device manufacturing.