28KHz High-Quality Industrial Ultrasonic Sensor for Welding

In the realm of industrial manufacturing, efficiency and precision are not just goals, but necessities. Here at Hanstyle, we are proud to introduce our latest innovation in the field of ultrasonic welding technology: the High Quality Piezoelectrical 28KHz Ultrasonic Welding Transducer, designed specifically for spot welding devices. This state-of-the-art component exemplifies cutting-edge technology, integrating the powerful capabilities of industrial ultrasonic sensors to redefine the standards of welding performance. Ultrasonic welding is a technique where high-frequency vibrations are applied to workpieces held together under pressure to create a solid-state weld. This method is distinguished by its speed, reliability, and energy efficiency, making it a preferred choice for various industrial applications. At the heart of this process is the ultrasonic sensor, a device that converts high-frequency electric energy into precise mechanical vibrations. Our 28KHz Ultrasonic Welding Transducer is meticulously engineered to harness this principle, delivering unmatched accuracy and durability in spot welding tasks.

Introduction:

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Ultrasound is the conversion of high-frequency electric energy into mechanical vibration through a transducer. The characteristics of the transducer depend on the material selection and manufacturing process. The performance and service life of the transducer of the same size and shape are very different. Commonly used high-power ultrasonic transducers are used in ultrasonic plastic welding machines, ultrasonic metal welding machines, various handheld ultrasonic tools, continuous working ultrasonic emulsifying homogenizers, atomizers, ultrasonic engraving machines and other equipment. Commonly used 15KHz 20KHz 28KHz 35KHz 40KHz 60KHz 70KHz and other products can also design and manufacture non-standard transducers according to customer special requirements to meet various needs.

Application:

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Suitable for automobile industry, electric industry, medical industry etc. It’s been widely used for Non-woven materials, fabrics, PVC materials, popular for making clothing, toys, food, environmental protection non-woven bags, masks and other different products.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input power (W)	Max Amplitude (um)
		Shape	Ceramic diameter （mm)	Qty of ceramic	Connect screw		Yellow	Grey	Black
H-3828-2Z	28	Cylindrical	38	2	1/2-20UNF	30	4000-5000	/	/	500	3
H-3828-4Z	28		38	4	1/2-20UNF	30	7500-8500	/	10000-12000	800	4
H-3028-2Z	28		30	2	3/8-24UNF	30	2600-3400	3000-4000	/	400	3
H-2528-2Z	28		25	2	M8×1	35	1950-2250	2300-2500	/	300	3
H-2528-4Z	28		25	4	M8×1	30	3900-4200	/	/	400	4

Advantage:

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1. 1. High quality piezoelectric ceramic chips with strong and stable output. 2. High efficiency, high mechanical quality factor, achieving high electro-acoustic conversion efficiency at resonant frequency points. 3. Large amplitude: Computer optimized design, high vibration speed ratio. 4. High power, under the action of pre-stressed screws, the energy of piezoelectric ceramics is maximized; 5. Good heat resistance, low harmonic impedance, low calorific value, and wide temperature range for use.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	180~330	normal export packaging	50000pcs	Shanghai

 

Leveraging the advanced capabilities of our industrial ultrasonic sensor, the transducer offers a multitude of benefits. Firstly, the high-frequency vibrations allow for rapid welding cycles, significantly boosting production rates without compromising quality. This efficiency is paramount, particularly in high-volume manufacturing environments where time is of the essence. Furthermore, the precision of ultrasonic welding ensures strong, reliable welds, minimizing waste and reducing the need for post-weld finishing. This not only streamlines operations but also supports sustainability by lowering energy consumption and material waste. Additionally, our ultrasonic welding transducer is designed with versatility in mind, capable of welding a wide range of materials with exceptional consistency. At Hanstyle, we are committed to delivering innovative solutions that empower industries to meet their production challenges with confidence. Our High-Quality Piezoelectrical 28KHz Ultrasonic Welding Transducer for Spot Welding Device exemplifies this commitment, embodying the synergy between advanced industrial ultrasonic sensor technology and practical application needs. Whether you are involved in automotive, electronics, packaging, or textile manufacturing, this ultrasonic welding transducer is engineered to elevate your operations to new heights of efficiency and quality. Embrace the future of welding technology with Hanstyle's leading-edge solution.