20KHz Ultrasonic Vibration Sensor Transducer for Industrial Use

In the ever-evolving world of industrial manufacturing, precise and efficient tools are paramount to maintaining high-quality production standards. At the heart of such innovations, particularly in the realms of plastic welding and mask production machines, lies the cutting-edge technology of ultrasonic vibration sensors. Hanstyle is proud to present our flagship product, the High Stability Piezoelectrical 20KHz Ultrasonic Welding Transducer, a pinnacle of precision engineering designed to optimize your manufacturing processes.

Introduction:

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Ultrasonic transducer consists of a stack bolt, back driver, electrodes, piezoceramic rings, a flange and a front drive. The piezoceramic ring is the core component of the transducer, which converts high-frequency electrical energy into mechanical vibration.   At present, ultrasonic transducers have been widely used in industry, agriculture, transportation, life, medical, military and other industries. Ultrasonic transducer is the key part of ultrasonic machine, and its quality directly affects the quality of the whole machine.

Application:

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Ultrasonic transducers are widely used in modern times, mainly suitable for ultrasonic plastic welding machines, ultrasonic metal welding machines, ultrasonic cleaning machines, gas cameras, trichlorine machines, etc.

Applied Industries: automobile industry, electric industry, medical industry, household appliance industry, non-woven fabric, clothing, packing, office supplies, toys, etc.

Applied Machines:

Mask machines, sealing machine, ultrasonic cleaner, welding machines,cutting machines, Medical scalpel and tar clear.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input Power (W)	Max Amplitude (um)
		Shape	Ceramic Diameter (mm)	Qty Of ceramic	Connect Screw		Yellow	Grey	Black
H-5520-4Z	20	Cylindrical	55	4	M18×1	15	10000-11000	10500-11500	14300-20000	2000	8
H-5020-6Z	20		50	6	M18×1.5		18500-20000	/	22500-25000	2000	8
H-5020-4Z	20		50	4	3/8-24UNF		11000-13000	13000-14000	11000-17000	1500	8
H-5020-2Z	20		50	2	M18×1.5	20	6000-7000	6000-7000	/	800	6
H-4020-4Z	20		40	4	1/2-20UNF	15	9000-10000	9500-11000	9000-10000	900	6
H-4020-2Z	20		40	2	1/2-20UNF	25	/	5000-6000	/	500	5
H-5020-4D	20	Inverted flared	50	4	1/2-20UNF	15	11000-12000	12000-13500	/	1300	8
H-5020-6D	20		50	6	1/2-20UNF		19000-21000	/	22500-25000	2000	10
H-4020-6D	20		40	6	1/2-20UNF		15000-16500	13000-14500	/	1500	10
H-4020-4D	20		40	4	1/2-20UNF		8500-10500	10000-11000	10500-11500	900	8
H-5020-4P	20	Aluminum sheet type	50	4	M18×1.5		11000-13000	/	/	1500	6
H-5020-2P	20		50	2	M18×1.5	20	5500-6500	/	/	900	4
H-4020-4P	20		40	4	1/2-20UNF	15	11000-12000	/	/	1000	6

Advantage:

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1. 1.Low impedance with high amplitude, high stabilityand reliability with long service life.  2.Energy saving and environmental protection. It is made of piezoelectric ceramic material, which has high conversion efficiency and can be mass-produced. 3.The performance of piezoelectric materials varies with time and pressure, so taking some time to test can identify non-conforming materials is necessary. All of our ultrasonic transducers will be aged before testing and final assembly.  4.One by one testing to ensure that each transducer performance are excellent before shipping. 5.Customization service is acceptable.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	220~390	normal export packaging	50000pcs	Shanghai

 

Ultrasonic transducers function as the core component in ultrasonic welding equipment, leveraging high-frequency sound waves to join materials together without the need for traditional adhesives or screws. This particular model comprises several critical components: a stack bolt, which ensures mechanical stability; a back driver, which aids in the even distribution of ultrasonic vibrations; electrodes, ensuring optimal electrical conductivity; piezoceramic rings, the heart of the device generating ultrasonic frequencies; a sturdy flange, and a front drive designed for maximum energy transfer. The technology behind our ultrasonic vibration sensor transcends basic functionality. It harnesses the power of ultrasonic waves to create strong, molecular bonds between plastics or nonwoven fabrics, such as those used in mask manufacturing. This process not only significantly speeds up production times but also enhances the durability and integrity of the final products. With a frequency of 20KHz, our ultrasonic welding transducer is fine-tuned for the most demanding industrial applications, providing unparalleled consistency and reliability. Whether you’re in the business of producing high-grade medical masks or seeking to streamline your plastic welding operations, Hanstyle’s ultrasonic vibration sensor stands ready to elevate your manufacturing capabilities to new heights.